Bututun ƙarfe na LSAW masu inganci

Takaitaccen Bayani:

Kalmomi Masu Mahimmanci:Bututun Karfe na LSAW, Bututun da aka haɗa da welded na tsawon lokaci, Bututun Karfe na SAWL

Girman:OD: Inci 16 - Inci 80, DN350mm - DN2000mm.

Kauri a Bango:6mm-50mm.

Tsawon:Tsawonsa na musamman har zuwa mita 48.

Ƙarshe:Ƙarshen da aka sassaka, Ƙarshen da aka sassaka.

Shafi/Fenti:Zane Baƙi, Rufin 3LPE, Rufin Epoxy, Rufin Kwal (CTE), Rufin Epoxy Mai Haɗawa, Rufin Nauyin Siminti, Rufin Galvanization Mai Zafi da sauransu…

Ma'aunin Bututu:PI 5L PSL1/PSL2 Gr.A, Gr.B, X42, X46, X52, X56, X60, X65, X70, ASTM A53/A252/A500/A672/A691/A139, EN10210/EN102219/EN/710 AS1163/JIS G3457 da dai sauransu…

Isarwa:A cikin kwanaki 20-30 ya dogara da adadin odar ku, Abubuwan yau da kullun suna samuwa tare da hannun jari.

Aika mana imel Bayanin Samfura

Cikakken Bayani game da Samfurin

Alamun Samfura

Bayanin Samfurin

Bututun ƙarfe na LSAW (Lingitudinal Submerged Arc Welding) nau'in bututun ƙarfe ne da aka haɗa da tsarin kera su na musamman da kuma nau'ikan aikace-aikace iri-iri. Ana ƙera waɗannan bututun ta hanyar ƙirƙirar farantin ƙarfe zuwa siffar silinda da kuma haɗa shi ta hanyar amfani da dabarun walda na baka. Ga taƙaitaccen bayani game da bututun ƙarfe na LSAW:

Tsarin Masana'antu:
● Shirya Faranti: Ana zaɓar faranti masu inganci bisa ga takamaiman buƙatu, wanda ke tabbatar da halayen injina da kuma sinadaran da ake buƙata.
● Samarwa: Ana siffanta farantin ƙarfe zuwa bututu mai siffar silinda ta hanyar hanyoyin kamar lanƙwasawa, birgima, ko matsi (JCOE da UOE). An riga an lanƙwasa gefuna don sauƙaƙe walda.
● Walda: Ana amfani da walda mai zurfi a ƙarƙashin ruwa (SAW), inda ake kiyaye baka a ƙarƙashin wani yanki mai kwarara. Wannan yana samar da walda masu inganci tare da ƙarancin lahani da haɗuwa mai kyau.
● Dubawar Ultrasonic: Bayan walda, ana yin gwajin ultrasonic don gano duk wani lahani na ciki ko na waje a yankin walda.
● Faɗaɗawa: Ana iya faɗaɗa bututun don cimma diamita da kauri da ake so na bango, wanda ke ƙara daidaiton girma.
● Dubawa ta Ƙarshe: Gwaji mai zurfi, gami da duba gani, duba girma, da gwaje-gwajen halayen injina, yana tabbatar da ingancin bututun.

Fa'idodi:
● Ingantaccen Kuɗi: Bututun LSAW suna ba da mafita mai inganci ga bututun mai girman diamita da aikace-aikacen tsari saboda ingantaccen tsarin kera su.
● Babban Ƙarfi: Hanyar walda mai tsayi tana haifar da bututu masu ƙarfi da daidaiton kayan aiki.
● Daidaito Mai Girma: Bututun LSAW suna nuna daidaito, wanda hakan ya sa suka dace da amfani da su tare da juriya mai tsauri.
● Ingancin Walda: Walda mai zurfi a cikin ruwa tana samar da walda masu inganci tare da haɗakarwa mai kyau da ƙarancin lahani.
● Sauƙin Amfani: Ana amfani da bututun LSAW a masana'antu daban-daban, ciki har da mai da iskar gas, gini, da samar da ruwa, saboda sauƙin daidaitawa da dorewarsu.

A taƙaice, ana ƙera bututun ƙarfe na LSAW ta amfani da tsari mai inganci da inganci, wanda ke haifar da amfani da bututu masu araha, masu araha, kuma masu ɗorewa waɗanda suka dace da aikace-aikacen masana'antu iri-iri.

Bayani dalla-dalla

API 5L: GR.B, X42, X46, X52, X56, X60, X65, X70, X80

ASTM A252: GR.1, GR.2, GR.3

EN 10219-1: S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H

EN10210: S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H

ASTM A53/A53M: GR.A, GR.B

EN 10217: P195TR1, P195TR2, P235TR1, P235TR2, P265TR1, P265TR2

DIN 2458: St37.0, St44.0, St52.0

AS/NZS 1163: Daraja C250, Daraja C350, Daraja C450

GB/T 9711: L175, L210, L245, L290, L320, L360, L390, L415, L450, L485

ASTMA671: CA55/CB70/CC65, CB60/CB65/CB70/CC60/CC70, CD70/CE55/CE65/CF65/CF70, CF66/CF71/CF72/CF73, CG100/CH100/CI100/CJ100

Nisa Tsakanin Samarwa

Diamita na Waje		Kauri na bango da ake da shi don ƙasa da matakin ƙarfe
Inci	mm	Karfe Grade
Inci	mm	L245(Gr.B)	L290(X42)	L360(X52)	L415(X60)	L450(X65)	L485(X70)	L555(X80)
16	406	6.0-50.0mm	6.0-48.0mm	6.0-48.0mm	6.0-45.0mm	6.0-40mm	6.0-31.8mm	6.0-29.5mm
18	457	6.0-50.0mm	6.0-48.0mm	6.0-48.0mm	6.0-45.0mm	6.0-40mm	6.0-31.8mm	6.0-29.5mm
20	508	6.0-50.0mm	6.0-50.0mm	6.0-50.0mm	6.0-45.0mm	6.0-40mm	6.0-31.8mm	6.0-29.5mm
22	559	6.0-50.0mm	6.0-50.0mm	6.0-50.0mm	6.0-45.0mm	6.0-43mm	6.0-31.8mm	6.0-29.5mm
24	610	6.0-57.0mm	6.0-55.0mm	6.0-55.0mm	6.0-45.0mm	6.0-43mm	6.0-31.8mm	6.0-29.5mm
26	660	6.0-57.0mm	6.0-55.0mm	6.0-55.0mm	6.0-48.0mm	6.0-43mm	6.0-31.8mm	6.0-29.5mm
28	711	6.0-57.0mm	6.0-55.0mm	6.0-55.0mm	6.0-48.0mm	6.0-43mm	6.0-31.8mm	6.0-29.5mm
30	762	7.0-60.0mm	7.0-58.0mm	7.0-58.0mm	7.0-48.0mm	7.0-47.0mm	7.0-35mm	7.0-32.0mm
32	813	7.0-60.0mm	7.0-58.0mm	7.0-58.0mm	7.0-48.0mm	7.0-47.0mm	7.0-35mm	7.0-32.0mm
34	864	7.0-60.0mm	7.0-58.0mm	7.0-58.0mm	7.0-48.0mm	7.0-47.0mm	7.0-35mm	7.0-32.0mm
36	914	8.0-60.0mm	8.0-60.0mm	8.0-60.0mm	8.0-52.0mm	8.0-47.0mm	8.0-35mm	8.0-32.0mm
38	965	8.0-60.0mm	8.0-60.0mm	8.0-60.0mm	8.0-52.0mm	8.0-47.0mm	8.0-35mm	8.0-32.0mm
40	1016	8.0-60.0mm	8.0-60.0mm	8.0-60.0mm	8.0-52.0mm	8.0-47.0mm	8.0-35mm	8.0-32.0mm
42	1067	8.0-60.0mm	8.0-60.0mm	8.0-60.0mm	8.0-52.0mm	8.0-47.0mm	8.0-35mm	8.0-32.0mm
44	1118	9.0-60.0mm	9.0-60.0mm	9.0-60.0mm	9.0-52.0mm	9.0-47.0mm	9.0-35mm	9.0-32.0mm
46	1168	9.0-60.0mm	9.0-60.0mm	9.0-60.0mm	9.0-52.0mm	9.0-47.0mm	9.0-35mm	9.0-32.0mm
48	1219	9.0-60.0mm	9.0-60.0mm	9.0-60.0mm	9.0-52.0mm	9.0-47.0mm	9.0-35mm	9.0-32.0mm
52	1321	9.0-60.0mm	9.0-60.0mm	9.0-60.0mm	9.0-52.0mm	9.0-47.0mm	9.0-35mm	9.0-32.0mm
56	1422	10.0-60.0mm	10.0-60.0mm	10.0-60.0mm	10.0-52mm	10.0-47.0mm	10.0-35mm	10.0-32.0mm
60	1524	10.0-60.0mm	10.0-60.0mm	10.0-60.0mm	10.0-52mm	10.0-47.0mm	10.0-35mm	10.0-32.0mm
64	1626	10.0-60.0mm	10.0-60.0mm	10.0-60.0mm	10.0-52mm	10.0-47.0mm	10.0-35mm	10.0-32.0mm
68	1727	10.0-60.0mm	10.0-60.0mm	10.0-60.0mm	10.0-52mm	10.0-47.0mm	10.0-35mm	10.0-32.0mm
72	1829	10.0-60.0mm	10.0-60.0mm	10.0-60.0mm	10.0-52mm	10.0-47.0mm	10.0-35mm	10.0-32.0mm

* Ana iya keɓance sauran Girman bayan tattaunawa

Sinadaran Sinadarai da Kayayyakin Inji na Bututun Karfe na LSAW

Daidaitacce	Matsayi	Sinadaran da Aka Haɗa (max)%					Kayayyakin Inji (minti)
Daidaitacce	Matsayi	C	Mn	Si	S	P	Ƙarfin Yawa (Mpa)	Ƙarfin Tashin Hankali (Mpa)
GB/T700-2006	A	0.22	1.4	0.35	0.050	0.045	235	370
	B	0.2	1.4	0.35	0.045	0.045	235	370
	C	0.17	1.4	0.35	0.040	0.040	235	370
	D	0.17	1.4	0.35	0.035	0.035	235	370
GB/T1591-2009	A	0.2	1.7	0.5	0.035	0.035	345	470
	B	0.2	1.7	0.5	0.030	0.030	345	470
	C	0.2	1.7	0.5	0.030	0.030	345	470
BS EN10025	S235JR	0.17	1.4	-	0.035	0.035	235	360
	S275JR	0.21	1.5	-	0.035	0.035	275	410
	S355JR	0.24	1.6	-	0.035	0.035	355	470
DIN 17100	ST37-2	0.2	-	-	0.050	0.050	225	340
	ST44-2	0.21	-	-	0.050	0.050	265	410
	ST52-3	0.2	1.6	0.55	0.040	0.040	345	490
JIS G3101	SS400	-	-	-	0.050	0.050	235	400
JIS G3101	SS490	-	-	-	0.050	0.050	275	490
API 5L PSL1	A	0.22	0.9	-	0.03	0.03	210	335
	B	0.26	1.2	-	0.03	0.03	245	415
	X42	0.26	1.3	-	0.03	0.03	290	415
	X46	0.26	1.4	-	0.03	0.03	320	435
	X52	0.26	1.4	-	0.03	0.03	360	460
	X56	0.26	1.1	-	0.03	0.03	390	490
	X60	0.26	1.4	-	0.03	0.03	415	520
	X65	0.26	1.45	-	0.03	0.03	450	535
	X70	0.26	1.65	-	0.03	0.03	585	570

Daidaitacce & Matsayi

Daidaitacce	Karfe maki
API 5L: Bayani dalla-dalla game da Bututun Layi	GR.B, X42, X46, X52, X56, X60, X65, X70, X80
ASTM A252: Takamaiman Bayani na Musamman don Tubalan Bututun Karfe Masu Walda da Mara Sumul	GR.1, GR.2, GR.3
EN 10219-1: Sassan ƙarfe marasa ƙarfe da ƙananan hatsi da aka haɗa da tsarin walda mai sanyi	S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H
EN10210: Sassan Tsarin Gine-gine Masu Zafi Na Karfe Marasa Alloy da Kyawawan Hatsi	S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H
ASTM A53/A53M: Bututu, Karfe, Baƙi da kuma ruwan zafi, An rufe shi da Zinc, An haɗa shi da walda kuma ba shi da sumul	GR.A, GR.B
EN 10208: Bututun ƙarfe don amfani a cikin tsarin jigilar bututun mai a masana'antar mai da iskar gas.	L210GA, L235GA, L245GA, L290GA, L360GA
EN 10217: Bututun ƙarfe da aka haɗa da walda don dalilai na matsi	P195TR1, P195TR2, P235TR1, P235TR2, P265TR1, P265TR2
DIN 2458: Bututun ƙarfe da bututun da aka haɗa da walda	St37.0, St44.0, St52.0
AS/NZS 1163: Ma'aunin Australiya/New Zealand don Sassan Karfe Masu Sanyi da Aka Yi da Sanyi	Darasi C250, Darasi C350, Darasi C450
GB/T 9711: Masana'antar Man Fetur da Iskar Gas - Bututun Karfe don Bututun	L175, L210, L245, L290, L320 , L360, L390 , L415, L450 , L485
ASTM A671: Bututun Karfe Mai Haɗa Wutar Lantarki Don Yanayin Yanayi da Ƙananan Zafi	CA 55, CB 60, CB 65, CB 70, CC 60, CC 65, CC 70
ASTM A672: Bututun ƙarfe mai haɗa wutar lantarki da walda don yin aiki mai ƙarfi a yanayin zafi mai matsakaici.	A45, A50, A55, B60, B65, B70, C55, C60, C65
ASTM A691: Bututun ƙarfe na carbon da ƙarfe mai ƙarfe, an haɗa shi da walda ta lantarki don yin aiki mai ƙarfi a yanayin zafi mai yawa.	CM-65, CM-70, CM-75, 1/2CR-1/2MO, 1CR-1/2MO, 2-1/4CR, 3CR

Tsarin Masana'antu

Sarrafa Inganci

● Duba Kayan Danye
● Nazarin Sinadarai
● Gwajin Inji
● Duban Gani
● Duba Girma
● Gwajin Lanƙwasa
● Gwajin Tasiri
● Gwajin Tsatsa Tsakanin Granular
● Jarrabawar da ba ta lalata jiki ba (UT, MT, PT)
● Cancantar Tsarin Walda

● Binciken Tsarin Ƙananan Sifofi
● Gwajin Faɗaɗawa da Faɗaɗawa
● Gwajin Tauri
● Gwajin Hydrostatic
● Gwajin Nazarin Ƙarfe
● Gwajin Tsagaita Wutar Lantarki Mai Haɗarin Hydrogen (HIC)
● Gwajin Tsagaita Damuwar Sulfide (SSC)
● Gwajin Eddy na Yanzu
● Duba Zane da Rufi
● Bitar Takardu

Amfani & Aikace-aikace

Bututun ƙarfe na LSAW (Longitudinal Submerged Arc Welding) suna samun aikace-aikace iri-iri a fannoni daban-daban saboda ingancin tsarinsu da kuma sauƙin amfani da su. Ga wasu daga cikin mahimman amfani da aikace-aikacen bututun ƙarfe na LSAW:
● Sufurin Mai da Iskar Gas: Ana amfani da bututun ƙarfe na LSAW sosai a masana'antar mai da iskar gas don tsarin bututun. Ana amfani da waɗannan bututun don jigilar ɗanyen mai, iskar gas, da sauran ruwaye ko iskar gas.
● Kayayyakin Ruwa: Ana amfani da bututun LSAW a ayyukan samar da ababen more rayuwa da suka shafi ruwa, gami da tsarin samar da ruwa da magudanar ruwa.
● Sarrafa Sinadarai: Bututun LSAW suna aiki a masana'antun sinadarai inda ake amfani da su don isar da sinadarai, ruwa, da iskar gas cikin aminci da inganci.
● Gine-gine da Kayayyakin more rayuwa: Ana amfani da waɗannan bututun a ayyukan gini daban-daban, kamar ginin tushe, gadoji, da sauran aikace-aikacen gini.
● Tuba: Ana amfani da bututun LSAW wajen tattarawa don samar da tallafi na asali a ayyukan gini, gami da harsashin gini da gine-ginen ruwa.
● Sashen Makamashi: Ana amfani da su wajen jigilar nau'ikan makamashi daban-daban, gami da tururi da ruwan zafi a cikin tashoshin samar da wutar lantarki.
● Haƙar ma'adinai: Bututun LSAW suna samun amfani a ayyukan haƙar ma'adinai don jigilar kayayyaki da wutsiya.
● Tsarin Masana'antu: Masana'antu kamar masana'antu da samarwa suna amfani da bututun LSAW don hanyoyin masana'antu daban-daban, gami da jigilar kayan aiki da kayayyakin da aka gama.
● Ci Gaban Kayayyakin more rayuwa: Waɗannan bututun suna da matuƙar muhimmanci wajen haɓaka ayyukan samar da ababen more rayuwa kamar hanyoyi, manyan hanyoyi, da kuma ayyukan samar da wutar lantarki a ƙarƙashin ƙasa.
● Tallafin Gine-gine: Ana amfani da bututun LSAW don ƙera tallafi na tsari, ginshiƙai, da katako a ayyukan gini da injiniya.
● Gina Jiragen Ruwa: A masana'antar gina jiragen ruwa, ana amfani da bututun LSAW don gina sassa daban-daban na jiragen ruwa, gami da ginshiƙai da sassan gini.
● Masana'antar Motoci: Ana iya amfani da bututun LSAW wajen kera kayan aikin mota, gami da tsarin fitar da hayaki.

Waɗannan aikace-aikacen suna nuna sauƙin amfani da bututun ƙarfe na LSAW a sassa daban-daban, saboda dorewarsu, ƙarfinsu, da kuma dacewa da yanayi daban-daban na muhalli.

Shiryawa & Jigilar Kaya

Ingantaccen tattarawa da jigilar bututun ƙarfe na LSAW (Longitudinal Submerged Arc Welding) suna da matuƙar muhimmanci don tabbatar da jigilar su lafiya da isar da su zuwa wurare daban-daban. Ga bayanin hanyoyin tattarawa da jigilar su na yau da kullun don bututun ƙarfe na LSAW:

Shiryawa:
● Haɗa bututun LSAW: Sau da yawa ana haɗa bututun LSAW tare ko kuma a haɗa su da madauri ɗaya ta amfani da madauri na ƙarfe ko madauri don ƙirƙirar na'urori masu sauƙin sarrafawa don sarrafawa da jigilar su.
● Kariya: Ana kare ƙarshen bututu da murfi na filastik don hana lalacewa yayin jigilar kaya. Bugu da ƙari, ana iya rufe bututun da kayan kariya don kariya daga abubuwan da ke haifar da muhalli.
● Rufin Hana Tsatsa: Idan bututun suna da rufin hana tsatsa, ana tabbatar da ingancin murfin yayin tattarawa don hana lalacewa yayin sarrafawa da jigilar kaya.
● Alamar da Lakabi: Kowace fakiti an yi mata lakabi da muhimman bayanai kamar girman bututu, matakin kayan aiki, lambar zafi, da sauran bayanai don sauƙin ganewa.
● Tsarewa: Ana ɗaure fakitin da kyau a kan fale-falen kaya ko skid don hana motsi yayin jigilar kaya.

Jigilar kaya:
● Yanayin Sufuri: Ana iya jigilar bututun ƙarfe na LSAW ta amfani da hanyoyi daban-daban na sufuri, gami da hanya, layin dogo, teku, ko iska, ya danganta da inda ake zuwa da kuma gaggawar da ake buƙata.
● Sanya bututu a cikin kwantena: Ana iya jigilar bututu a cikin kwantena don ƙarin kariya, musamman a lokacin jigilar kaya zuwa ƙasashen waje. Ana ɗora kwantena kuma ana ɗaure su don hana canzawa yayin jigilar kaya.
● Abokan Hulɗa da Sufuri: Kamfanonin jigilar kayayyaki masu suna ko kuma masu ɗaukar kaya waɗanda suka ƙware a sarrafa bututun ƙarfe suna aiki don tabbatar da isar da kayayyaki cikin aminci da kuma kan lokaci.
● Takardun Kwastam: Ana shirya takardun kwastam da ake buƙata, gami da takardun jigilar kaya, takaddun asali, da sauran takardu masu dacewa, kuma ana gabatar da su don jigilar kaya daga ƙasashen waje.
● Inshora: Dangane da darajar da yanayin kayan, ana iya shirya inshora don kare kai daga abubuwan da ba a zata ba yayin jigilar kaya.
● Bin diddigi: Tsarin bin diddigi na zamani yana bawa mai aikawa da mai karɓa damar bin diddigin ci gaban jigilar kaya a ainihin lokaci, yana tabbatar da bayyana gaskiya da sabuntawa akan lokaci.
● Isarwa: Ana sauke bututu a inda za a kai su, ta hanyar bin hanyoyin da suka dace na sauke kaya don guje wa lalacewa.
● Dubawa: Da isowa, ana iya duba bututun don tabbatar da yanayinsu da kuma yadda suka dace da ƙa'idodi kafin a karɓe su daga mai karɓa.

Tsarin tattarawa da jigilar kaya yadda ya kamata yana taimakawa wajen hana lalacewa, kiyaye ingancin bututun ƙarfe na LSAW, da kuma tabbatar da cewa sun isa inda aka nufa lafiya kuma cikin yanayi mai kyau.