Bututun ƙarfe na LSAW mai inganci mai tsayi mai tsayi

Takaitaccen Bayani:

Mahimman kalmomi:LSAW Karfe Bututu, Bututun welded mai tsayi, SAWL Karfe Bututu

Girman:OD: 16 Inci - 80 Inci, DN350mm - DN2000mm.

Kaurin bango:6mm-50mm.

Tsawon:Bazuwar Guda Guda, Bazuwar Biyu & Tsawon Musamman Har zuwa Mita 48.

Ƙarshe:Ƙarshen Ƙarshe, Ƙarshen Ƙarshe.

Rufewa/Paint:Baƙi Painting, 3LPE Rufe, Epoxy Rufa, Coal Tar enamel (CTE) Rufi, Fusion-Bonded Epoxy Coating, Kankare Weight Rufe, Hot-Dip Galvanization da dai sauransu ...

Matsayin Bututu:PI 5L PSL1/PSL2 Gr.A, Gr.B, X42, X46, X52, X56, X60, X65, X70, ASTM A53/A252/A500/A672/A691/A139, EN10210/EN102219/EN/710 AS1163/JIS G3457 da dai sauransu…

Bayarwa:A cikin kwanaki 20-30 ya dogara da adadin odar ku, ana samun abubuwa na yau da kullun tare da hannun jari.


Cikakken Bayani

Tags samfurin

Bayanin Samfura

LSAW (Longitudinal Submerged Arc Welding) bututun ƙarfe nau'in bututun ƙarfe ne wanda aka yi masa walda wanda ke da tsarin masana'anta na musamman da aikace-aikace masu yawa.Ana kera waɗannan bututu ta hanyar samar da farantin karfe zuwa siffa ta siliki da walƙiya ta dogon tsayi ta hanyar amfani da dabarun waldawar baka.Ga bayyani kan bututun ƙarfe na LSAW:

Tsarin sarrafawa:
● Shirye-shiryen Plate: An zaɓi faranti na ƙarfe masu inganci bisa ƙayyadaddun buƙatu, tabbatar da kayan aikin injiniya da ake buƙata da abun da ke ciki.
● Ƙirƙira: Ana siffanta farantin karfe zuwa bututun silindi ta hanyar matakai kamar lankwasa, mirgina, ko latsawa (JCOE da UOE).An riga an lanƙwasa gefuna don sauƙaƙe walda.
Welding: Ana amfani da walda mai nutsewa (SAW), inda ake kiyaye baka a ƙarƙashin matsi.Wannan yana samar da ingantattun welds tare da ƙarancin lahani da kyakkyawar haɗuwa.
● Binciken Ultrasonic: Bayan waldawa, ana gudanar da gwajin ultrasonic don gano duk wani lahani na ciki ko na waje a cikin yankin weld.
● Fadadawa: Ana iya faɗaɗa bututu don cimma diamita da ake so da kauri na bango, haɓaka daidaiton girman.
● Binciken Ƙarshe: Gwaji mai mahimmanci, ciki har da dubawa na gani, ƙididdigar ƙira, da gwaje-gwajen kayan aikin injiniya, yana tabbatar da ingancin bututu.

Amfani:
● Ƙimar Kuɗi: Bututun LSAW suna ba da mafita mai inganci don manyan bututun diamita da aikace-aikacen tsari saboda ingantaccen tsarin ƙirar su.
● Ƙarfi mai ƙarfi: Hanyar waldawa ta tsaye tana haifar da bututu tare da kaddarorin inji mai ƙarfi da iri ɗaya.
● Daidaiton Girman Girma: Bututun LSAW suna nuna ma'auni daidai, yana sa su dace da aikace-aikace tare da tsananin haƙuri.
● Ingancin Weld: Ƙarƙashin ƙwanƙwasa arc yana samar da ginshiƙai masu kyau tare da kyakkyawar haɗuwa da ƙananan lahani.
Yawanci: Ana amfani da bututun LSAW a masana'antu daban-daban, ciki har da mai da iskar gas, gini, da samar da ruwa, saboda dacewarsu da tsayin daka.

A taƙaice, ana ƙera bututun ƙarfe na LSAW ta amfani da ingantaccen tsari mai inganci, wanda ke haifar da fa'ida, farashi mai tsada, da bututu masu ɗorewa waɗanda suka dace da aikace-aikacen masana'antu da yawa.

Ƙayyadaddun bayanai

API 5L: GR.B, X42, X46, X52, X56, X60, X65, X70, X80
ASTM A252: GR.1, GR.2, GR.3
EN 10219-1: S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H
EN10210: S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H
ASTM A53/A53M: GR.A, GR.B
EN 10217: P195TR1, P195TR2, P235TR1, P235TR2, P265TR1, P265TR2
DIN 2458: St37.0, St44.0, St52.0
AS/NZS 1163: Daraja C250, Daraja C350, Daraja C450
GB/T 9711: L175, L210, L245, L290, L320 , L360, L390 , L415, L450 , L485
ASTMA671: CA55/CB70/CC65, CB60/CB65/CB70/CC60/CC70/CD70/CE55/CE65/CF65/CF70

Range Production

Waje Diamita

Akwai kaurin bango don ƙasa da darajar karfe

Inci

mm

Karfe daraja

Inci

mm

L245(Gr.B)

L290(X42)

L360(X52)

L415(X60)

L450(X65)

L485(X70)

L555(X80)

16

406

6.0-50.0mm

6.0-48.0mm

6.0-48.0mm

6.0-45.0mm

6.0-40 mm

6.0-31.8mm

6.0-29.5mm

18

457

6.0-50.0mm

6.0-48.0mm

6.0-48.0mm

6.0-45.0mm

6.0-40 mm

6.0-31.8mm

6.0-29.5mm

20

508

6.0-50.0mm

6.0-50.0mm

6.0-50.0mm

6.0-45.0mm

6.0-40 mm

6.0-31.8mm

6.0-29.5mm

22

559

6.0-50.0mm

6.0-50.0mm

6.0-50.0mm

6.0-45.0mm

6.0-43 mm

6.0-31.8mm

6.0-29.5mm

24

610

6.0-57.0mm

6.0-55.0mm

6.0-55.0mm

6.0-45.0mm

6.0-43 mm

6.0-31.8mm

6.0-29.5mm

26

660

6.0-57.0mm

6.0-55.0mm

6.0-55.0mm

6.0-48.0mm

6.0-43 mm

6.0-31.8mm

6.0-29.5mm

28

711

6.0-57.0mm

6.0-55.0mm

6.0-55.0mm

6.0-48.0mm

6.0-43 mm

6.0-31.8mm

6.0-29.5mm

30

762

7.0-60.0mm

7.0-58.0mm

7.0-58.0mm

7.0-48.0mm

7.0-47.0mm

7.0-35 mm

7.0-32.0mm

32

813

7.0-60.0mm

7.0-58.0mm

7.0-58.0mm

7.0-48.0mm

7.0-47.0mm

7.0-35 mm

7.0-32.0mm

34

864

7.0-60.0mm

7.0-58.0mm

7.0-58.0mm

7.0-48.0mm

7.0-47.0mm

7.0-35 mm

7.0-32.0mm

36

914

8.0-60.0mm

8.0-60.0mm

8.0-60.0mm

8.0-52.0mm

8.0-47.0mm

8.0-35 mm

8.0-32.0mm

38

965

8.0-60.0mm

8.0-60.0mm

8.0-60.0mm

8.0-52.0mm

8.0-47.0mm

8.0-35 mm

8.0-32.0mm

40

1016

8.0-60.0mm

8.0-60.0mm

8.0-60.0mm

8.0-52.0mm

8.0-47.0mm

8.0-35 mm

8.0-32.0mm

42

1067

8.0-60.0mm

8.0-60.0mm

8.0-60.0mm

8.0-52.0mm

8.0-47.0mm

8.0-35 mm

8.0-32.0mm

44

1118

9.0-60.0mm

9.0-60.0mm

9.0-60.0mm

9.0-52.0mm

9.0-47.0mm

9.0-35mm

9.0-32.0mm

46

1168

9.0-60.0mm

9.0-60.0mm

9.0-60.0mm

9.0-52.0mm

9.0-47.0mm

9.0-35mm

9.0-32.0mm

48

1219

9.0-60.0mm

9.0-60.0mm

9.0-60.0mm

9.0-52.0mm

9.0-47.0mm

9.0-35mm

9.0-32.0mm

52

1321

9.0-60.0mm

9.0-60.0mm

9.0-60.0mm

9.0-52.0mm

9.0-47.0mm

9.0-35mm

9.0-32.0mm

56

1422

10.0-60.0mm

10.0-60.0mm

10.0-60.0mm

10.0-52 mm

10.0-47.0mm

10.0-35 mm

10.0-32.0mm

60

1524

10.0-60.0mm

10.0-60.0mm

10.0-60.0mm

10.0-52 mm

10.0-47.0mm

10.0-35 mm

10.0-32.0mm

64

1626

10.0-60.0mm

10.0-60.0mm

10.0-60.0mm

10.0-52 mm

10.0-47.0mm

10.0-35 mm

10.0-32.0mm

68

1727

10.0-60.0mm

10.0-60.0mm

10.0-60.0mm

10.0-52 mm

10.0-47.0mm

10.0-35 mm

10.0-32.0mm

72

1829

10.0-60.0mm

10.0-60.0mm

10.0-60.0mm

10.0-52 mm

10.0-47.0mm

10.0-35 mm

10.0-32.0mm

* Sauran Girman za a iya keɓancewa bayan tattaunawa

Haɗin Sinadari da Abubuwan Injini na Bututun Karfe na LSAW

Daidaitawa Daraja Haɗin Sinadari(max)% Kayayyakin Injini(min)
C Mn Si S P Ƙarfin Haɓaka (Mpa) Ƙarfin Tensile (Mpa)
GB/T700-2006 A 0.22 1.4 0.35 0.050 0.045 235 370
B 0.2 1.4 0.35 0.045 0.045 235 370
C 0.17 1.4 0.35 0.040 0.040 235 370
D 0.17 1.4 0.35 0.035 0.035 235 370
GB/T1591-2009 A 0.2 1.7 0.5 0.035 0.035 345 470
B 0.2 1.7 0.5 0.030 0.030 345 470
C 0.2 1.7 0.5 0.030 0.030 345 470
Saukewa: EN10025 Saukewa: S235JR 0.17 1.4 - 0.035 0.035 235 360
Saukewa: S275JR 0.21 1.5 - 0.035 0.035 275 410
Saukewa: S355JR 0.24 1.6 - 0.035 0.035 355 470
Farashin 17100 Saukewa: ST37-2 0.2 - - 0.050 0.050 225 340
Saukewa: ST44-2 0.21 - - 0.050 0.050 265 410
Saukewa: ST52-3 0.2 1.6 0.55 0.040 0.040 345 490
Saukewa: G3101 SS400 - - - 0.050 0.050 235 400
Saukewa: SS490 - - - 0.050 0.050 275 490
Saukewa: API5L PSL1 A 0.22 0.9 - 0.03 0.03 210 335
B 0.26 1.2 - 0.03 0.03 245 415
X42 0.26 1.3 - 0.03 0.03 290 415
X46 0.26 1.4 - 0.03 0.03 320 435
X52 0.26 1.4 - 0.03 0.03 360 460
X56 0.26 1.1 - 0.03 0.03 390 490
X60 0.26 1.4 - 0.03 0.03 415 520
X65 0.26 1.45 - 0.03 0.03 450 535
X70 0.26 1.65 - 0.03 0.03 585 570

Standard & Daraja

Daidaitawa

Makin Karfe

API 5L: Ƙididdiga don Bututun Layi

GR.B, X42, X46, X52, X56, X60, X65, X70, X80

ASTM A252: Daidaitaccen Bayani don Welded and Seamless steel Pipe Piles

GR.1, GR.2, GR.3

TS EN 10219-1 Sanyi Kafaffen Welded Tsarin Tsararren Tsararru na Ƙarƙashin Ƙarƙashin Hatsi

S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H

TS EN 10210: Ƙararren Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Hatsi

S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H

ASTM A53/A53M: Bututu, Karfe, Baƙar fata da Zafi-Tsama, Mai Rufe Zinc, Welded da mara nauyi

GR.A, GR.B

TS EN 10208 bututun ƙarfe don amfani a cikin tsarin jigilar bututu a cikin masana'antar mai da iskar gas

L210GA, L235GA, L245GA, L290GA, L360GA

TS EN 10217 Bututun Karfe Welded don Manufofin Matsi

P195TR1, P195TR2, P235TR1, P235TR2, P265TR1,

Saukewa: P265TR2

DIN 2458: Welded Karfe Bututu da Bututu

St37.0, St44.0, St52.0

AS/NZS 1163: Matsayin Australiya/New Zealand don Sassan Ƙarfe Tsararriyar Ƙarfe

Darasi C250, Daraja C350, Daraja C450

GB/T 9711: Masana'antar Man Fetur da Gas - Bututun Karfe don Bututun

L175, L210, L245, L290, L320 , L360, L390 , L415, L450 , L485

ASTM A671: Electric-Fusion-Welded Karfe bututu don yanayi da ƙananan zafin jiki

CA 55, CB 60, CB 65, CB 70, CC 60, CC 65, CC 70

ASTM A672: Electric-fusion-welded karfe bututu don babban matsi a yanayin zafi.

A45, A50, A55, B60, B65, B70, C55, C60, C65

ASTM A691: Carbon da gami da bututun ƙarfe, wutar lantarki-fusion-welded don sabis na matsin lamba a yanayin zafi.

CM-65, CM-70, CM-75, 1/2CR-1/2MO, 1CR-1/2MO, 2-1/4CR,

3 CR

Tsarin Masana'antu

LSAW

Kula da inganci

● Duban Danyen Kaya
● Nazarin Sinadarai
● Gwajin Injini
● Duban gani
● Duba Girma
● Gwajin Lanƙwasa
● Gwajin Tasiri
● Gwajin Lalacewar Intergranular
● Jarabawa mara lalacewa (UT, MT, PT)
● Cancantar Tsarin Welding

● Ƙididdigar Ƙirar Ƙira
● Gwajin walƙiya da ƙwanƙwasa
● Gwajin taurin
● Gwajin Hydrostatic
● Gwajin Metallography
● Gwajin Haɗaɗɗen Ruwa (HIC)
● Sulfide Stress Cracking Test (SSC)
● Gwajin Eddy na Yanzu
● Duban fenti da sutura
● Binciken Takardu

Amfani & Aikace-aikace

LSAW (Longitudinal Submerged Arc Welding) bututun ƙarfe suna samun aikace-aikace iri-iri a cikin masana'antu daban-daban saboda amincin tsarin su da ƙarfinsu.A ƙasa akwai wasu mahimman amfani da aikace-aikacen bututun ƙarfe na LSAW:
● Jirgin mai da iskar gas: Ana amfani da bututun ƙarfe na LSAW a cikin masana'antar mai da iskar gas don tsarin bututun mai.Ana amfani da waɗannan bututun don jigilar ɗanyen mai, iskar gas, da sauran ruwa ko iskar gas.
● Samfuran Ruwa: Ana amfani da bututun LSAW a cikin ayyukan samar da ruwa da suka shafi ruwa, gami da samar da ruwa da tsarin magudanar ruwa.
● Sarrafa sinadarai: Bututun LSAW suna aiki a masana'antar sinadarai inda ake aiki da su don isar da sinadarai, ruwa, da iskar gas a cikin amintacciyar hanya mai inganci.
● Gine-gine da Gine-gine: Ana amfani da waɗannan bututu a cikin ayyukan gine-gine daban-daban, kamar ginin gine-gine, gadoji, da sauran aikace-aikace na tsarin.
● Piling: Ana amfani da bututun LSAW a cikin aikace-aikacen tarawa don ba da tallafi na tushe a ayyukan gine-gine, gami da ginin tushe da tsarin ruwa.
● Sashin Makamashi: Ana amfani da su don jigilar nau'ikan makamashi daban-daban, gami da tururi da ruwan zafi a cikin masana'antar samar da wutar lantarki.
Ma'adinai: Bututun LSAW suna samun aikace-aikace a cikin ayyukan hakar ma'adinai don isar da kayan aiki da wutsiya.
● Hanyoyin Masana'antu: Masana'antu irin su masana'antu da samarwa suna amfani da bututun LSAW don matakai daban-daban na masana'antu, ciki har da isar da albarkatun kasa da samfurori da aka gama.
● Ci gaban ababen more rayuwa: Waɗannan bututu suna da mahimmanci wajen haɓaka ayyukan samar da ababen more rayuwa kamar tituna, manyan tituna, da abubuwan amfani da ƙasa.
● Taimakon Tsari: Ana amfani da bututun LSAW don ƙirƙirar goyan bayan tsari, ginshiƙai, da katako a cikin ayyukan gini da injiniyanci.
● Ginin Jirgin ruwa: A cikin masana'antar kera jiragen ruwa, ana amfani da bututun LSAW don yin sassa daban-daban na jiragen ruwa, gami da ƙwanƙwasa da sassa na tsarin.
● Masana'antar Kera Motoci: Ana iya amfani da bututun LSAW a cikin kera kayan aikin kera motoci, gami da tsarin shaye-shaye.

Waɗannan aikace-aikacen suna nuna haɓakar bututun ƙarfe na LSAW a sassa daban-daban, saboda ƙarfinsu, ƙarfinsu, da dacewa da yanayin muhalli daban-daban.

Shiryawa & jigilar kaya

Daidaita shiryawa da jigilar kaya na LSAW (Longitudinal Submerged Arc Welding) bututun ƙarfe suna da mahimmanci don tabbatar da amincin jigilar su da isar da su zuwa wurare daban-daban.Anan ga bayanin tsarin jigilar kaya da jigilar kayayyaki na bututun ƙarfe na LSAW:

Shiryawa:
● Haɗewa: Sau da yawa ana haɗa bututun LSAW tare ko Juya Guda ɗaya an haɗa su ta amfani da madauri na ƙarfe ko makaɗa don ƙirƙirar raka'a da za a iya sarrafawa don sarrafawa da sufuri.
● Kariya: Ana kiyaye ƙarshen bututu tare da filastar filastik don hana lalacewa yayin tafiya.Bugu da ƙari, ana iya rufe bututu da kayan kariya don kariya daga abubuwan muhalli.
● anti-cankrosion shafi: Idan bututu suna da shafi anti-coratroson, an tabbatar da amincin amincin da aka shirya don hana lalacewa yayin tafiyar da sufuri da sufuri.
● Yin Alama da Lakabi: Kowane gungu yana da alaƙa da mahimman bayanai kamar girman bututu, ƙimar kayan aiki, lambar zafi, da sauran ƙayyadaddun bayanai don sauƙin ganewa.
● Amintacce: Ana ɗaure daure cikin aminci a cikin pallets ko skids don hana motsi yayin sufuri.

Jirgin ruwa:
● Hanyoyin sufuri: Ana iya jigilar bututun ƙarfe na LSAW ta amfani da hanyoyi daban-daban na sufuri, ciki har da hanya, dogo, teku, ko iska, dangane da wurin da ake nufi da gaggawa.
Kwantena: Ana iya jigilar bututu a cikin kwantena don ƙarin kariya, musamman lokacin jigilar kaya zuwa ketare.Ana loda kwantena da tsare don hana motsi yayin tafiya.
● Abokan hulɗar dabaru: Mashahurin kamfanoni ko dillalai da suka ƙware wajen sarrafa bututun ƙarfe suna aiki don tabbatar da isar da lafiya da kan lokaci.
● Takardun Kwastam: Takaddun kwastam masu mahimmanci, gami da takardar kudi na kaya, takaddun shaida na asali, da sauran takaddun da suka dace, an shirya kuma an gabatar dasu don jigilar kayayyaki na duniya.
● Inshora: Dangane da ƙima da yanayin kayan, ana iya shirya ɗaukar inshora don kiyaye abubuwan da ba a zata ba yayin tafiya.
● Bibiya: Tsarin sa ido na zamani yana ba wa mai aikawa da mai karɓa damar bin diddigin ci gaban jigilar kayayyaki a cikin ainihin lokaci, tabbatar da bayyana gaskiya da sabuntawa akan lokaci.
Bayarwa: Ana sauke bututu a inda aka nufa, ana bin hanyoyin sauke kaya masu kyau don guje wa lalacewa.
Dubawa: Bayan isowa, bututu na iya yin bincike don tabbatar da yanayin su da kuma dacewa da ƙayyadaddun bayanai kafin mai karɓa ya karɓa.

Shirye-shiryen da ya dace da ayyukan jigilar kayayyaki suna taimakawa hana lalacewa, kiyaye amincin bututun ƙarfe na LSAW, da tabbatar da cewa sun isa wuraren da aka nufa cikin aminci kuma cikin yanayi mai kyau.

LSAW Karfe Bututu (2)