1. Gano Samfura
Sunan Samfurin: SAE / AISI 1020 Carbon Karfe — Zagaye / Murabba'i / Sandunan Lebur
Lambar samfurin Womic Steel: (saka lambar ciki)
Fom ɗin isarwa: An yi birgima da zafi, an daidaita shi, an yi masa fenti, an yi masa fenti da sanyi (an gama shi da sanyi) kamar yadda aka ƙayyade
Amfani da aka saba amfani da shi: shafts, fils, studs, axles (masu taurare), sassan injina na gabaɗaya, bishiyoyi, manne, kayan aikin gona, sassan tsarin ƙarfi mai ƙarancin matsakaici.
2. Bayani / Takaitaccen Bayani game da Aikace-aikace
SAE 1020 ƙarfe ne mai ƙarancin carbon, wanda aka yi da ƙarfe mai ƙarfi wanda ake amfani da shi sosai inda ake buƙatar matsakaicin ƙarfi, ingantaccen walda da ingantaccen injin. Sau da yawa ana samar da shi a yanayin zafi ko sanyi kuma ana amfani da shi ko dai a yanayin da aka samar ko bayan sarrafawa na biyu (misali, gyaran bututun ƙarfe, maganin zafi, injinan). Womic Steel yana ba da sanduna 1020 tare da ingantaccen kula da inganci kuma yana iya samar da ƙarin ayyuka kamar injinan, daidaita, taurare akwati da niƙa daidai.
3.Tsarin Sinadarai na yau da kullun (w.%)
| Sinadarin | Matsakaicin Nisa / Matsakaicin (%) |
| Carbon (C) | 0.18 – 0.23 |
| Manganese (Mn) | 0.30 – 0.60 |
| Silikon (Si) | ≤ 0.40 |
| Phosphorus (P) | ≤ 0.040 |
| Sulfur (S) | ≤ 0.050 |
| Tagulla (Cu) | ≤ 0.20 (idan an ƙayyade) |
4.Al'adar Injin da ta dace
Halayen injina sun bambanta dangane da yanayin masana'anta (mai birgima mai zafi, mai daidaitawa, mai annashuwa, mai jan sanyi). Jerin da ke ƙasa dabi'un masana'antu ne na yau da kullun; yi amfani da MTC don ƙimar kwangila mai garanti.
An yi birgima mai zafi / An daidaita shi:
- Ƙarfin taurin kai (UTS): ≈ 350 – 450 MPa
- Ƙarfin samarwa: ≈ 250 – 350 MPa
- Tsawaitawa: ≥ 20 - 30%
- Tauri: 120 – 170 HB
Sanyi Mai Zane:
- Ƙarfin taurin kai (UTS): ≈ 420 – 620 MPa
- Ƙarfin fitarwa: ≈ 330 – 450 MPa
- Tsawaitawa: ≈ 10 - 20%
- Tauri: ya fi na'urar da aka yi wa zafi birgima
5. Sifofin Jiki
Yawan amfani: ≈ 7.85 g/cm³
Modulus na Juyawa (E): ≈ 210 GPa
Rabon Poisson: ≈ 0.27 – 0.30
Tsarin watsa zafi da faɗaɗawa: abin da aka saba gani ga ƙarfe masu ƙarancin carbon (duba teburin injiniya don lissafin ƙira)
6.Maganin Zafi & Aiki
Zubar da ruwa: zafi sama da kewayon canji, sanyi a hankali.
Daidaita tsari: tsaftace tsarin hatsi, inganta tauri.
Kashewa da Ƙarfafawa: an iyakance ta hanyar taurarewa; an ba da shawarar a yi taurarewa a cikin akwati.
Carburizing: gama gari ne ga SAE 1020 don saman tauri / core mai tauri.
Aiki a Sanyi: yana ƙara ƙarfi, yana rage juriya.
7. Walda da Ƙera
Walda:Yana da kyau. Tsarin aiki na yau da kullun: SMAW, GMAW (MIG), GTAW (TIG), FCAW. Ba a buƙatar dumamawa gaba ɗaya don kauri na gama gari; bi ƙa'idodin tsarin walda (WPS) don mahimman tsari.
Yin Burodi / Soldering:ayyuka na yau da kullun suna aiki.
Tsarin aiki:Kyakkyawan — injina 1020 cikin sauƙi; injin sandunan da aka ja sanyi daban da sandunan da aka yi wa ado (an daidaita kayan aiki da sigogi).
Samarwa / Lankwasawa:Kyakkyawan sassauci a yanayin annealed; iyakokin lanƙwasawa sun dogara ne akan kauri da yanayin.
8. Tsarin Daidaitacce, Girman Girma & Juriya
Ana samar da sandunan Womic Steel a cikin girman kasuwanci na yau da kullun. Ana samun girma dabam dabam idan an buƙata.
Siffofin samar da kayayyaki na yau da kullun:
Sandunan zagaye: Ø6 mm zuwa Ø200 mm (zagayen diamita sun dogara da ƙarfin injin niƙa)
Sandunan murabba'i: 6 × 6 mm har zuwa 150 × 150 mm
Sandunan lebur / murabba'i mai faɗi: kauri da faɗi bisa ga oda
Ana iya yanke ƙarshen da tsayi, ko a yanka, ko kuma a yanke shi da zafi; ƙasa mara tsakiya da sandunan da aka juya suna nan.
Juriya da gamawa a saman:
Juriya tana bin ƙa'idodin abokin ciniki ko ƙa'idodi masu dacewa (ASTM A29/A108 ko makamancin haka ga shafts ɗin da aka gama da sanyi). Womic Steel na iya samar da ƙasa mai daidaito (h9/h8) ko kuma a mayar da ita ga buƙata.
9. Dubawa da Gwaji
Womic Steel tana aiwatarwa ko kuma tana iya samar da takaddun dubawa da gwaji masu zuwa:
Gwaje-gwaje na yau da kullun (an haɗa su sai dai idan an ƙayyade su daban):
Binciken sinadarai (sikedi mai siffar spectrometric/dusar ƙanƙara) da MTC suna nuna ainihin abun da ke ciki.
Gwajin tensile (kamar yadda aka amince da tsarin ɗaukar samfur) - ƙimar rahoton don UTS, YS, da kuma Elongation.
Duba gani da tabbatar da girma (diamita, madaidaiciya, tsayi).
Gwajin tauri (samfurori da aka zaɓa).
Zaɓi:
Gwajin Ultrasonic (UT) don lahani na ciki (100% ko samfurin samfur).
Gwajin Magnetic Barclays (MT) don fasa saman.
Gwajin Eddy-current don lahani na saman/kusa da saman.
Mitar samfurin da ba ta dace ba da kuma dubawa ta ɓangare na uku (ta Lloyd's, ABS, DNV, SGS, Bureau Veritas, da sauransu).
Cikakken nau'ikan MTC da takaddun shaida idan an buƙata (misali, takaddun shaida na salon ISO 10474 / EN 10204 inda ya dace).
10.Kariyar Fuskar, Shiryawa & Ayyuka
Kariyar saman:rufin mai mai sauƙi mai hana tsatsa (na yau da kullun), murfin ƙarshen filastik don zagaye (zaɓi ne), ƙarin marufi mai hana tsatsa don dogayen tafiye-tafiyen teku.
Shiryawa:an haɗa shi da madaurin ƙarfe, dunnage na itace don fitarwa; akwatunan katako don sandunan ƙasa masu daidaito idan ana buƙata.
Shaida/alama:kowace fakiti/sandar da aka yiwa alama da lambar zafi, daraja, girma, sunan Womic Steel, da lambar PO kamar yadda aka buƙata.
11.Tsarin Inganci & Takaddun Shaida
Kamfanin Womic Steel yana aiki ne a ƙarƙashin tsarin kula da inganci mai inganci (ISO 9001).
Ana samun MTC ga kowane zafi/baki.
Ana iya shirya amincewa daga ɓangare na uku ta hanyar dubawa da kuma rarrabawa ga ƙungiyoyi a kowace kwangila.
12.Amfanin da Aka Saba Yi / Aikace-aikace
Injiniyanci na gabaɗaya: shafts, fil, studs da bolts (kafin maganin zafi ko taurare saman)
Abubuwan da ke cikin motoci don aikace-aikace marasa mahimmanci ko azaman kayan aiki na sassan da aka yi da carburized
Sassan injunan noma, haɗin gwiwa, sassan injina da kayan aiki
Ƙirƙira yana buƙatar ingantaccen walda da ƙarfi matsakaici
13.Amfanin & Ayyuka na Womic Steel
Ikon niƙa don sandunan da aka yi birgima da zafi da sanyi tare da matsewa mai ƙarfi.
Dakin gwaje-gwaje na sinadarai da na inji mai inganci; Ana bayar da MTC ga kowane zafi.
Ƙarin ayyuka: niƙa daidai, niƙa ba tare da tsakiya ba, injina, yin amfani da bututun hayaki (ta hanyar tanderun abokan hulɗa), da kuma kayan aiki na musamman don fitarwa.
Lokacin gasa da tallafin kayayyaki na duniya.
Muna alfahari da kanmu a matsayinmuayyukan keɓancewa, saurin samar da da'ira, kumahanyar sadarwar isar da sako ta duniya, tabbatar da cewa an biya buƙatunku na musamman da daidaito da inganci.
Yanar Gizo: www.womicsteel.com
Imel: sales@womicsteel.com
Waya/WhatsApp/WeChat: Victor: +86-15575100681 ko Jack: +86-18390957568
Lokacin Saƙo: Satumba-12-2025