1. Ƙarfe Mai Ƙarfi: Ƙarfin Masana'antu da Ƙarfin Kamfani
Womic Steel Group babbar masana'anta ce kuma mai fitar da kaya daga ƙasashen waje a duniya, tana da ƙwarewa sama da shekaru 20 wajen samar da kayayyakin bututun carbon, gami, da bakin ƙarfe. Cibiyar samar da bututun ERW ta zamani ta ƙunshi cikakken ƙarfin ƙera bututun ƙarfe da ya wuce tan 15,000 a kowane wata don bututun ƙarfe masu juriya ga wutar lantarki.
Girman Samarwa na bututun AS/NZS 1163 C350 ERW:Girman waje mai zagaye daga 21.3mm zuwa 610mm (1/2 inci zuwa 24 inci) tare da kauri daga bango daga 2.0mm zuwa 16.0mm. Girman murabba'i daga 25mm x 25mm zuwa 500mm x 500mm. Girman murabba'i daga 40mm x 20mm zuwa 600mm x 400mm. Tsawon bazuwar guda ɗaya na 6m, tsawon bazuwar sau biyu na 12m, ko tsayin da aka keɓance kamar yadda ake buƙata.
Takaddun Shaida na Inganci & Bin Dokoki:
Takaddun shaida na ISO 9001: 2015:Tsarin kula da inganci yana tabbatar da daidaiton ingancin samfura a duk ayyukan.
Dokokin AS/NZS 1163:Cikakken bin ƙa'idar Australiya/New Zealand don sassan ƙarfe masu rami da aka ƙera da sanyi.
Takaddun shaida na EN 10204 3.2:Takardar Shaidar Dubawa ta 3.2 wadda TÜV, LR, BV, ko SGS suka tabbatar don muhimman ayyuka da ke buƙatar cikakken bin diddigin su.
Amincewa da Dubawa na Wasu (TPI):Samfura da hanyoyin da SGS, BV, ABS, LR, DNV, GL, da TÜV suka amince da su.
Ganewa a Duniya:Womic Steel kamfani ne mai aminci ga kamfanonin gine-gine da kamfanonin injiniya da ke aiki a ƙasashe sama da 80, ciki har da Ostiraliya da New Zealand.
2. AS/NZS 1163 C350 ERW Bututun Karfe: Tsarin Kayan Aiki da Halayen Aiki
AS/NZS 1163 C350 wani yanki ne mai rami wanda aka yi da walda mai sanyi wanda aka ƙera ta hanyar walda mai juriya ta lantarki (ERW) ba tare da maganin zafi ba. "C" yana nufin sanyaya, kuma "350" yana nuna ƙarancin ƙarfin samar da 350 MPa.
C350 shine matakin tsari da aka fi amfani da shi a cikin jerin AS/NZS 1163, yana ba da daidaito mai kyau na ƙarfi (yawan amfanin ƙasa na 350 MPa) da tattalin arziki. Idan aka kwatanta da C250 (yawan amfanin ƙasa na 250 MPa), C350 yana ba da ƙarfi mafi girma na 40%, wanda ke ba da damar gina gine-gine masu sauƙi ko ƙarfin kaya mafi girma. Wannan matakin ya dace da yawancin ayyukan ginin gine-gine a cikin yanayi mai matsakaici kuma shine zaɓi na yau da kullun don gine-ginen kasuwanci da masana'antu.
AS/NZS 1163 C350 ERW Haɗin Sinadarin Bututun Karfe (Binciken Ladle, kashi ta nauyi):
| Sinadarin | Matsakaicin C | Si mafi girma | Mn max | Matsakaicin P | S mafi girma | Matsakaicin CE |
| C350 | 0.20 | 0.25 | 1.60 | 0.030 | 0.030 | 0.43 |
*Lura: Ga sassan da ke da ramuka masu zagaye (CHS), iyakar silicon za ta kasance 0.45%. Ana ƙididdige daidai gwargwado na carbon (CE) daga lissafin da ke ƙasa: CE = C + Mn/6 + (Cr+Mo+V)/5 + (Ni+Cu)/15.*
AS/NZS 1163 C350 ERW Bututun Karfe Properties (Zafin Ɗaki):
| Kadara | Bukatar C350 |
| Ƙarfin Yawa (minti) | 350 MPa (51,000 psi) |
| Ƙarfin Tauri (minti) | 430 MPa (62,000 psi) |
| Tsawaita (minti) | 16-20% (ya dogara da rabon yin/t) |
Bukatun Tsawaita ta Nau'in Sashe:
| Nau'in Sashe | yi/t ≤ 15 | 15 < yi/t ≤ 30 | yi/t > 30 |
| Sassan Rami Mai Zane (CHS) | 16% | 18% | kashi 20% |
| Mai kusurwa huɗu/SHS (b/t ≤15) | 12% | 14% | 16% |
Abubuwan Tasirin Bututun Karfe na AS/NZS 1163 C350 ERW:
| Matsayi | Zafin Gwaji | Bukatar |
| C350 | Ba a buƙata ba | Babu gwajin tasiri na tilas |
*Lura: C350 ba shi da gwajin tasiri na tilas. Don aikace-aikacen yanayin sanyi da ke buƙatar tauri mai ƙarancin zafi (gwajin tasirin 0°C), a saka C350L0 a madadin.*
Kwatanta Maki na AS/NZS 1163:
| Matsayi | Ƙarfin Ba da Kyauta | Ƙarfin Taurin Kai | Ƙarfi idan aka kwatanta da C250 | Yanayin Tasiri | Aikace-aikacen da Aka saba |
| C250 | 250 MPa | 320 MPa | — | Ba a buƙata ba | Tsarin haske, tattalin arziki |
| C250L0 | 250 MPa | 320 MPa | — | 0°C | Yanayi mai sauƙi, mai sanyi |
| C350 | 350 MPa | 430 MPa | +40% | Ba a buƙata ba | Tsarin gini mai nauyi, wanda aka fi sani |
| C350L0 | 350 MPa | 430 MPa | +40% | 0°C | Yanayi mai ƙarfi da sanyi a tsarin gini |
| C450 | 450 MPa | 500 MPa | +80% | Ba a buƙata ba | Mafi girman ƙarfi, injiniya mai nauyi |
| C450L0 | 450 MPa | 500 MPa | +80% | 0°C | Ƙarfi mafi girma, yanayin sanyi |
3. Tsarin Girman Bututun Karfe na AS/NZS 1163 C350 ERW da kuma bin ƙa'idodi
Womic Steel tana samar da bututun AS/NZS 1163 C350 ERW a fadin fadin girma mai fadi, wanda ya dace da ka'idar AS/NZS 1163.
| Abu | Ƙayyadewa |
| Daidaitacce | AS/NZS 1163 (Sassan ƙarfe masu ramin tsari da aka yi da sanyi) |
| Matsayi | C350 |
| Tsarin Masana'antu | Walda Mai Juriya da Wutar Lantarki (ERW) Mai Sanyi |
| Zaɓuɓɓukan Siffa | Zagaye (CHS) / Murabba'i (SHS) / Mai kusurwa huɗu (RHS) |
| Zagaye na OD | 21.3mm – 610mm (1/2" – 24") |
| Girman Murabba'i Mai Girma | 25mm x 25mm – 500mm x 500mm |
| Girman murabba'i mai kusurwa huɗu | 40mm x 20mm – 600mm x 400mm |
| Nisan Kauri na Bango | 2.0mm – 16.0mm (ya danganta da girma da siffar) |
| Tsawon | 6m (SR), 12m (DR), ko tsayin da aka keɓance har zuwa 18m |
| Ƙarshen Ƙarshe | Ƙarshen da aka Faɗi (PE) / Ƙarshen da aka Faɗi (BE) |
| Ƙarshen Fuskar | Bare / Mai / An shirya / An tsoma shi da ruwan zafi |
Juriyar Girma ga AS/NZS 1163:
| Halaye | Haƙuri |
| Girman waje | ±1% (min 0.5mm) |
| Kauri bango (t) | ±10% |
| Concavity/Convexity | Matsakaicin 0.8% ko 0.5mm |
| Murabba'in gefuna | 90° ±1° |
| Daidaito | 0.15% na jimlar tsawon |
| Juyawar | Tsawon 2mm + 0.5mm/m |
| Tsawon kowane raka'a na nauyi | Ba kasa da 0.96 x takamaiman nauyi ba |
| Juriyar tsawon niƙa | 0, +100mm |
| Tsawon daidaici (<6m) | 0, +5mm |
| Tsawon daidaici (6-10m) | 0, +15mm |
4. Girman da ake da su da kuma ƙayyadaddun bayanai - Bututun Karfe na ERW
| NB | Girman | OD mm | SCH40S mm | SCH5S mm | SCH10S mm | SCH10 mm | SCH20 mm | SCH40 mm | SCH60 mm | XS/80S mm | SCH80 mm | SCH100 mm | SCH120 mm | SCH140 mm | SCH160 mm | SCHXXS mm |
| 6 | 1/8” | 10.29 | 1.24 | 1.73 | 2.41 | |||||||||||
| 8 | 1/4” | 13.72 | 1.65 | 2.24 | 3.02 | |||||||||||
| 10 | 3/8” | 17.15 | 1.65 | 2.31 | 3.20 | |||||||||||
| 15 | 1/2” | 21.34 | 2.77 | 1.65 | 2.11 | 2.77 | 3.73 | 3.73 | 4.78 | 7.47 | ||||||
| 20 | 3/4” | 26.67 | 2.87 | 1.65 | 2.11 | 2.87 | 3.91 | 3.91 | 5.56 | 7.82 | ||||||
| 25 | 1” | 33.40 | 3.38 | 1.65 | 2.77 | 3.38 | 4.55 | 4.55 | 6.35 | 9.09 | ||||||
| 32 | 1 1/4” | 42.16 | 3.56 | 1.65 | 2.77 | 3.56 | 4.85 | 4.85 | 6.35 | 9.70 | ||||||
| 40 | 1 1/2” | 48.26 | 3.68 | 1.65 | 2.77 | 3.68 | 5.08 | 5.08 | 7.14 | 10.15 | ||||||
| 50 | 2” | 60.33 | 3.91 | 1.65 | 2.77 | 3.91 | 5.54 | 5.54 | 9.74 | 11.07 | ||||||
| 65 | 2 1/2” | 73.03 | 5.16 | 2.11 | 3.05 | 5.16 | 7.01 | 7.01 | 9.53 | 14.02 | ||||||
| 80 | 3” | 88.90 | 5.49 | 2.11 | 3.05 | 5.49 | 7.62 | 7.62 | 11.13 | 15.24 | ||||||
| 90 | 3 1/2” | 101.60 | 5.74 | 2.11 | 3.05 | 5.74 | 8.08 | 8.08 | ||||||||
| 100 | 4” | 114.30 | 6.02 | 2.11 | 3.05 | 6.02 | 8.56 | 8.56 | 11.12 | 13.49 | 17.12 | |||||
| 125 | 5” | 141.30 | 6.55 | 2.77 | 3.40 | 6.55 | 9.53 | 9.53 | 12.70 | 15.88 | 19.05 | |||||
| 150 | 6” | 168.27 | 7.11 | 2.77 | 3.40 | 7.11 | 10.97 | 10.97 | 14.27 | 18.26 | 21.95 | |||||
| 200 | 8” | 219.08 | 8.18 | 2.77 | 3.76 | 6.35 | 8.18 | 10.31 | 12.70 | 12.70 | 15.09 | 19.26 | 20.62 | 23.01 | 22.23 | |
| 250 | 10” | 273.05 | 9.27 | 3.40 | 4.19 | 6.35 | 9.27 | 12.70 | 12.70 | 15.09 | 19.26 | 21.44 | 25.40 | 28.58 | 25.40 | |
| 300 | 12” | 323.85 | 9.53 | 3.96 | 4.57 | 6.35 | 10.31 | 14.27 | 12.70 | 17.48 | 21.44 | 25.40 | 28.58 | 33.32 | 25.40 | |
| 350 | 14” | 355.60 | 9.53 | 3.96 | 4.78 | 6.35 | 7.92 | 11.13 | 15.09 | 12.70 | 19.05 | 23.83 | 27.79 | 31.75 | 35.71 | |
| 400 | 16” | 406.40 | 9.53 | 4.19 | 4.78 | 6.35 | 7.92 | 12.70 | 16.66 | 12.70 | 21.44 | 26.19 | 30.96 | 36.53 | 40.49 | |
| 450 | 18” | 457.20 | 9.53 | 4.19 | 4.78 | 6.35 | 7.92 | 14.27 | 19.05 | 12.70 | 23.83 | 29.36 | 34.93 | 39.67 | 45.24 | |
| 500 | 20” | 508.00 | 9.53 | 4.78 | 5.54 | 6.35 | 9.53 | 15.09 | 20.62 | 12.70 | 26.19 | 32.54 | 38.10 | 44.45 | 50.01 | |
| 550 | 22” | 558.80 | 9.53 | 4.78 | 5.54 | 6.35 | 9.53 | 22.23 | 12.70 | 28.58 | 34.93 | 41.28 | 47.63 | 53.98 | ||
| 600 | 24” | 609.60 | 9.53 | 5.54 | 6.35 | 6.35 | 9.53 | 17.48 | 24.61 | 12.70 | 30.96 | 38.89 | 46.02 | 52.37 | 59.54 | |
| 650 | 26” | 660.40 | 9.53 | 7.92 | 12.70 | 12.70 |
Lura: Samuwar kauri na bango na iya bambanta dangane da diamita na bututu da ƙarfin ƙera shi. Ana iya samun girma na musamman a wajen wannan kewayon idan an buƙata.
5. Ka'idojin Bututun Karfe na ERW da Womic Steel ta ƙera
| Daidaitacce | Maki na Kullum | Aikace-aikacen da Aka saba |
| API 5L (Bayani don Bututun Layi) | ||
| API 5L PSL1 / PSL2 | GR.B, X42, X52, X60, X65, X70 | Man fetur da iskar gas, bututun mai na kan teku/na waje |
| Bututun Layin ASTM & Bututun Tsarin | ||
| ASTM A53 (Bayani don Bututu, Karfe, Baƙi da An tsoma a cikin ruwan zafi, An shafa a cikin Zinc, An haɗa shi da walda kuma ba shi da sumul) | GR.A, GR.B | Ruwa, iskar gas, tururi, iska, aikace-aikacen tsarin |
| ASTM A135 (Bayani don Bututun Karfe Mai Juriya da Wutar Lantarki) | GR.A, GR.B | Ayyukan ruwa, iskar gas, tururi, da matatun mai |
| ASTM A252 (Bayani Kan Tubalan Bututun Karfe Masu Walda Da Mara Sumul) | GR.1, GR.2, GR.3 | Tushen tushe, tarin ruwa, harsashin gada |
| ASTM A500 (Bayani don Bututun Tsarin Carbon Karfe Mai Sanyi da Mara Sumul) | GR.A, GR.B, GR.C | Bututun gini, firam ɗin gini, gadoji |
| ASTM A501 (Bayani don Bututun Tsarin Carbon Mai Zafi da Zafi) | GR.A, GR.B | Babban aikace-aikacen tsarin, ginshiƙai, trusses |
| ASTM Boiler & Heat Exchanger (ERW) | ||
| ASTM A178 (Bayani don Karfe Mai Juriya da Wutar Lantarki da Bututun Boiler na Karfe Mai Carbon-Manganese) | Darasi na A, C, D | Bututun tukunya, bututun zafi mai zafi |
| ASTM A214 (Bayani don Mai Canja Zafi na Karfe na Carbon da aka Walda da Juriya ta Wutar Lantarki) | — | Masu musayar zafi, masu haɗa zafi |
| ASTM A250 (Bayani don Tukwanen Karfe na Ferritic Alloy da aka yi da juriya ga wutar lantarki) | T1, T2, T5, T9, T11, T22 | Boiler mai zafi da kuma superheater |
| ASTM A334 (Bayani don Bututun Karfe na Carbon da Alloy Mara Sumul da Welded don Ayyukan Ƙananan Zafi) | GR.1, GR.3, GR.6 | Sabis na ƙarancin zafin jiki, mai ban tsoro |
| Ma'aunin EN / DIN / BS | ||
| TS EN 10217-1 Bututun ƙarfe da aka walda don dalilai na matsi - Bututun ƙarfe marasa ƙarfe tare da ƙayyadaddun halayen zafin ɗaki | P235TR1, P265TR1 | Tasoshin matsi, gangunan tukunyar jirgi, bututun mai matsin lamba mai yawa |
| TS EN 10217-2 Bututun ƙarfe da aka walda don dalilai na matsi - Bututun ƙarfe marasa ƙarfe da ƙarfe tare da ƙayyadaddun halayen zafin jiki mai girma | P235GH, P265GH, P295GH, P355GH | Zafin jiki mai yawa, bututun tukunyar jirgi, masu musayar zafi |
| TS EN 10219-1 (Sassan ramin ƙarfe da aka yi da ƙarfe mai laushi don dalilai na gini) | S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H | Aikace-aikacen gine-gine, ginin gini, gadoji |
| TS EN 10210 - Sassan ƙarfe marasa ƙarfe da ƙananan ƙarfe masu kyau waɗanda aka gama da kyau | S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H S420MH, S460MH | Sassan da aka yi da ƙwallo masu kyau waɗanda ba su da matsala/rami don dalilai na gini, ginin gini, gadoji |
| TS EN 10025-2 (Kayayyakin ƙarfe masu zafi da aka yi da ƙarfe mai tsari - ƙarfe marasa ƙarfe) | S235JR, S275JR, S355JR, | Aikin ƙarfe na gine-gine gabaɗaya, injiniyan farar hula |
| TS EN 10255 Bututun ƙarfe marasa ƙarfe waɗanda suka dace da walda da zare | S195T, S235JRTH | Tsarin ruwa, iskar gas, najasa, da bututun zare |
| TS EN 10305-2 (Bututun ƙarfe don aikace-aikacen daidaito - Bututun da aka zana da sanyi da aka haɗa da walda) | E215, E235, E355 | Aikace-aikacen daidaito, silinda na hydraulic |
| BS 1387 (Bayani game da bututun ƙarfe da bututun ƙarfe da aka yi da dunƙule da kuma waɗanda aka soket) | Aji A, B, C | Ruwa, iskar gas, tururi, shimfidar wuri, bututun da aka zana |
| DIN 2458 (Bututun ƙarfe da kayan haɗin da aka haɗa da walda - Yanayin isar da fasaha na gabaɗaya) | St37.0, St44.0, St52.0 | Bututun ƙarfe na welded gabaɗaya, aikace-aikacen tsarin |
| ISO & Sauran Ka'idoji | ||
| TS EN ISO 3183 Masana'antar Man Fetur da Iskar Gas - Bututun ƙarfe don tsarin jigilar bututun mai | L245, L290, L360, L415 | Bututun mai da iskar gas (wanda yayi daidai da ISO na API 5L) |
| TS ISO 65 Bututun ƙarfe don ruwa, iskar gas da najasa - Bututun zare | Matsakaici, Mai Nauyi | Ruwa, iskar gas, najasa, bututun zare |
| CSA G40.21 (Ingancin ƙarfe mai tsari - ma'aunin Kanada) | 44W, 50W | Aikace-aikacen tsarin (Kanada) |
| AS 1163 (Sassan ƙarfe masu rami - ma'aunin Ostiraliya) | C250, C350, C450 | Sassan gine-gine masu rami (Ostiraliya) |
| GOST 10706 (Bututun ƙarfe da aka haɗa da walda don bututun mai da gine-gine - ƙa'idar Rasha) | St20, St35, St45 | Bututun mai, aikace-aikacen tsarin (Rasha) |
Amfani:Watsa mai da iskar gas, ruwa da najasa, ayyukan gini, shimfidar gini, harsashin gini, ruwa mai matsin lamba, sarrafa sinadarai, samar da wutar lantarki, gini, injiniyan ruwa, bututun tukunya, masu musayar zafi, masu dumama zafi, masu sanyaya iska, sabis na ƙarancin zafin jiki, aikace-aikacen daidaito, silinda na hydraulic, tsarin bututun zare
6. Tsarin Kera - Bututun Karfe na ERW / HFW
Duba Kayan Danye:Ana tabbatar da sinadaran da ke cikin na'urorin ƙarfe, da kuma ingancin saman na'urorin. Kowace na'urar an sanya mata lambar zafi ta musamman don cikakken gano su.
Buɗewa da Daidaitawa:Ana buɗe na'urorin kuma a daidaita su don daidaita layin da kuma cire saitin na'urorin, wanda ke tabbatar da daidaiton daidaito don samar da daidaito.
Niƙa da Gyaran Gefen:An niƙa gefuna biyu na tsiri zuwa madaidaicin jurewar faɗin (±0.5mm), yana ƙirƙirar saman tsabta, mai layi ɗaya don ƙirƙirar walda mai inganci.
Samar da Sanyi:Zaren da aka daidaita yana ratsawa ta cikin naɗaɗɗen tsari wanda a hankali yake siffanta zaren mai faɗi zuwa harsashi mai silinda mai buɗewa.
Walda Mai Yawan Mita (HFW/ERW):Wutar lantarki mai yawan mitoci (200-500 kHz) tana dumama gefunan haɗuwa har zuwa zafin da aka yi amfani da shi (1,350-1,500°C). Matse na'urorin matse gefunan da aka yi amfani da su tare, suna samar da walda da aka yi da ƙarfe ba tare da kayan cikawa ba.
Cire Dutsen Walda:Ana cire walƙiyar ciki da waje ta hanyar amfani da ruwan wukake masu kauri yayin da suke zafi, wanda hakan ke samar da santsi mai laushi tare da ƙaramin ƙarfin walda.
Girman girma:Bututun da aka haɗa yana ratsawa ta cikin naɗaɗɗen girman don cimma daidaiton juriyar OD (±0.5% zuwa ±1.0%). Ƙarin naɗaɗɗen yana samar da siffofi murabba'i/kusurwa idan ana buƙata.
Maganin Zafi (Zaɓi):Ana iya amfani da daidaita yanayin zafi a 890-930°C don haɓaka sassauci ko rage damuwa, yana samar da tsarin ferrite-pearlite iri ɗaya.
Yankewa zuwa Tsawon:Ana yanke bututun zuwa tsayin da aka ƙayyade ta amfani da yanke-yanke masu tashi tare da daidaitaccen iko (±3mm).
Gwajin da Ba Ya Lalatawa:
●Gwajin Ultrasonic (UT):Duba kashi 100% na jikin dinkin walda da bututu don laminations, abubuwan da aka haɗa, da kuma rashin haɗuwa.
●Gwajin Eddy na Yanzu (ET):Ci gaba da duba ingancin walda akan layi.
●Gwajin Hydrostatic:An gwada kowace bututu zuwa kashi 95% na SMYS na tsawon aƙalla daƙiƙa 10.
Ƙarshen Kammalawa:Ƙarshen da ba su da faɗi, ƙarshen da aka yanke (30°-35° tare da saukowa 1.6mm), ko ƙarshen da aka zare kamar yadda aka ƙayyade ga abokin ciniki.
Dubawa da Alamar Ƙarshe:Duba gani, tabbatar da girma (OD, WT, tsayi, madaidaiciya), da kuma alamar dindindin ga kowane misali (matsayi, girma, lambar zafi, masana'anta).
7. Tsarin Kula da Inganci da Gwaji
| Matakin mataki | Hanyar Dubawa | Manufa |
| Albarkatun kasa | Binciken Sinadarai (OES Spectrometer) | Tabbatar da bin ƙa'idodin API 5L |
| Albarkatun kasa | Gwajin Taurin Kai | Tabbatar da yawan amfanin ƙasa, ƙarfin juriya, da kuma tsawo |
| A Cikin Aiki | Duba Girma (Micrometers, Calipers) | Kula da OD, WT yayin ƙirƙirar da girma |
| Yankin Walda | Gwajin Ultrasonic (UT) - Akan Layi | Gano katsewar walda, rashin haɗuwa |
| Yankin Walda | Gwajin Eddy na Yanzu (ET) - Akan Layi | Kula da ingancin dinki na ci gaba da walda |
| Yankin Walda | Jarrabawar Babban Haɗin Din Weld | Tabbatar da shigar walda da kuma tsarin haɗakarwa |
| Bututun da aka gama | Gwajin Hydrostatic (minti 10 a 95% SMYS) | Tabbatar da ingancin matsi da kuma matsewar zubewa |
| Bututun da aka gama | Gwajin Ultrasonic (UT) - Ba a Layi ba (Zaɓi) | Duba laminar jiki gaba ɗaya |
| Bututun da aka gama | Binciken Magnetic Barbashi (MPI) | Gano tsagewar saman (walda da HAZ) |
| Bututun da aka gama | Gwajin Tasirin Charpy V-Notch | Tabbatar da tauri mai ƙarancin zafin jiki (PSL2) |
| Bututun da aka gama | Gwajin Tauri (HRC / HV10) | Tabbatar da iyakar taurin kai (sabis mai tsami) |
| Bututun da aka gama | Gwajin Lanƙwasa Mai Jagora (Fuska da Tushen) | Tabbatar da daidaito da kuma daidaiton walda |
| Bututun da aka gama | Gwajin Faɗin Ƙasa | Tabbatar da ductility da kuma ingancin bututun |
| Bututun da aka gama | Dubawa Mai Girma & Na Gani | Tabbatar da OD, WT, tsayi, madaidaiciya, ingancin saman |
| Bututun da aka gama | Tabbatar da Alamar | Tabbatar da alama ta dindindin ga API 5L |
Ƙarin Gwaje-gwaje don PSL2 / Sabis na Sour:
● Gwajin HIC (Tsagewar Hydrogen) ga NACE TM0284
● Gwajin SSC (Fashewar Damuwar Sulfide) ga kowace hanyar NACE TM0177
● Gwajin Tasirin CVN a -10°C, -20°C, ko -46°C
● Tabbatar da Tauri (≤ 22 HRC / ≤ 248 HV10 don juriya ga HIC)
Takardun Inganci:
● Takaddun Shaidar Gwajin Injin Inji bisa ga EN 10204 Nau'in 2.2, 3.1, ko 3.2
● Rahoton Gwajin Hydrostatic (bututu-da-bututu)
● Rahoton Dubawa na UT / ET
● Canzawa daga lambar zafi zuwa bututun da aka gama
8. Babban Aikace-aikace na ERW Karfe Bututu
Bututun ERW muhimman abubuwa ne a fannin watsa mai da iskar gas da kuma aikace-aikace daban-daban na masana'antu:
Watsa Mai da Iskar Gas:Bututun mai na dogon zango a bakin teku da kuma na teku don ɗanyen mai, iskar gas, da kuma kayayyakin man fetur da aka tace.
Jigilar Ruwa Mai Matsi Mai Yawan Matsi:Layukan allurar ruwa, tsarin zubar da ruwa da aka samar, da kuma jigilar ruwa mai ƙarfi a wuraren mai da wuraren sarrafawa.
Ayyukan Bututun Ruwa na Teku:Layukan tattarawa na ƙetaren ƙasa, layukan akwati, da bututun rarrabawa a filayen mai da iskar gas.
Tsarin Bututun Ruwa na Ƙasashen Waje:Layukan kwararar ruwa na ƙarƙashin teku, masu tashi, da bututun fitarwa don dandamali na ƙasashen waje da kammala aikin ƙarƙashin teku (tare da zaɓuɓɓukan sabis na PSL2 da sour).
Muhalli na Sabis Mai Tsami:Bututun da ke sarrafa iskar gas mai tsami (wanda ke ɗauke da H₂S) wanda ke buƙatar PSL2 tare da ƙarin buƙatu ciki har da juriyar HIC da SSC bisa ga ƙa'idodin NACE.
Watsa Ruwa:Bututun samar da ruwa mai girman diamita, tsarin ban ruwa, da kuma watsa ruwa mai ɗanye don amfanin birni da masana'antu.
Maganin najasa da Ruwan Shara:Layukan fitar da ruwa, bututun masana'antar tace ruwa, da tsarin sarrafa laka.
Aikace-aikacen Tsarin Masana'antu:Rakunan bututu, tallafi, ƙarfafa gwiwa, da kayan gini a cikin matatun mai, masana'antun mai, da wuraren masana'antu.
Kayayyakin Sarrafa Mai da Iskar Gas:Layukan kwarara, kanun labarai, manifolds, da bututun da ke haɗa kai a cikin masana'antun sarrafawa da tashoshin compressor.
Bututun EPC da Shuka:Tsarin aiki da bututun amfani a matatun mai, wuraren sarrafa iskar gas, wuraren sinadarai, da wuraren samar da wutar lantarki.
9. Marufi da jigilar kaya
Ana naɗe bututun ERW kuma ana jigilar su da matuƙar kulawa don tabbatar da kariyarsu yayin jigilar kaya. Ga bayanin yadda ake shirya marufi da jigilar kaya:
Marufi:
Rufin Kariya:Kafin a marufi, ana iya shafa bututun da wani siririn mai na hana tsatsa ko kuma fenti mai kariya don hana tsatsa da kuma yin oxidation a saman yayin ajiya da jigilar kaya. Haka kuma ana iya amfani da fenti nan take a inda za a yi amfani da shi.
Haɗawa:Ana haɗa bututu masu girma iri ɗaya da ƙayyadaddun bayanai a hankali a cikin ƙugiya mai siffar murabba'i ko murabba'i. Ana ɗaure su ta amfani da madauri na ƙarfe (yawanci madauri 3-5 a kowane ƙugiya) don hana motsi a cikin ƙugiyar.
Hulunan Ƙarshe:Ana sanya murfin ƙarshen roba (PE ko PP) a ƙarshen kowane bututu don kare ƙarshen da aka yanke, ƙarshen da ba a yanke ba, da haɗin zare daga lalacewar buguwa, shigar tarkace, da danshi.
Kullewa da Kushin ƙafa:Don yin odar kaya ta musamman, ana iya amfani da kayan shafa kamar zoben kumfa ko zare na roba tsakanin layukan bututu don hana lalacewa da lalacewar shafi yayin sarrafawa.
Akwatunan Katako ko Akwatuna:Ga bututun da ke da sirara, bututun da suka dace, ko kuma waɗanda aka yi musu fenti mai kyau, ana iya sanya bututun a cikin akwatunan katako masu ƙarfi ko akwatunan plywood don samar da ƙarin kariya daga ƙarfin waje da kuma rashin iya sarrafa su yadda ya kamata.
Jigilar kaya:
Yanayin Sufuri:Ana jigilar bututu ta jiragen ruwa (ƙafa 20/ƙafa 40), jiragen ruwa masu yawa, ko jigilar jiragen ƙasa ya danganta da inda za a je, girmansu, da gaggawarsu. Ana iya jigilar jiragen sama don samfura ko jigilar su cikin lokaci mai mahimmanci.
Tsarin kwantena:Ana ɗora ƙananan zuwa matsakaici a cikin kwantena na jigilar kaya na yau da kullun, suna kare kaya daga yanayi, danshi, da gurɓatattun abubuwa na waje yayin jigilar kaya.
Loda Jirgin Ruwa Mai Yawa:Oda mai yawa (yawanci sama da tan 200) ana ɗora su kai tsaye a cikin manyan kaya. Tashoshin ɗagawa da sandunan shimfiɗawa suna hana lalacewa; ƙwanƙwasawa da kuma ɗaure kaya masu aminci akan motsi na teku.
Lakabi & Takardu:Kowace fakiti an yi mata lakabi da daraja, daidaito, girma, lambar zafi, da umarnin sarrafawa. Cikakken takardu (takardar lissafin kasuwanci, jerin kayan daki, takardar shaidar asali, takardar shaidar gwaji ta injin niƙa) an shirya su don tabbatar da kwastam cikin sauƙi.
Amintaccen ɗaurewa:An ɗaure fakitin da madaurin ƙarfe, jakunkunan dunnage, ko kuma abin ƙarfafa katako don hana juyawa, birgima, ko lalacewa yayin jigilar kaya.
Bin diddigi & Inshora:An bayar da lambobin bin diddigin kwantena don sa ido a ainihin lokaci. Inshorar kaya ta jiragen ruwa (Duk Hadari ko Tare da Matsakaici) yana samuwa idan an buƙata.
A taƙaice, Womic Steel tana tabbatar da cewa dukkan bututun ƙarfe na ERW an naɗe su da matakan kariya na masana'antu kuma an jigilar su ta amfani da hanyoyin sufuri masu inganci don isa inda za su je a cikin yanayi mafi kyau. Tsarin marufi da jigilar kayayyaki masu kyau suna da mahimmanci don kiyaye inganci da ingancin kayayyakin da aka kawo.
10. Amfanin Karfe da Tambayoyin da Ake Yawan Yi
Me Yasa Za A Yi Haɗin Gwiwa Da Womic Steel?
Shagon Tsaya Ɗaya:Cikakken tsari daga bututun API 5L ERW zuwa kayan haɗin bututun OEM masu dacewa (Gwiwoyi, Tees, Reducers, Flanges, Caps) a cikin matakan kayan da suka dace, gami da ƙarfe na carbon, ƙarfe mai ƙarfe, da bakin ƙarfe.
Yarjejeniyar Fasaha:Takaddun Shaidar Gwaji na Cikakke (EN 10204 Type 2.2, 3.1, ko 3.2) da aka bayar tare da kowace jigilar kaya, tare da cikakkun bayanai game da ainihin abubuwan da ke cikin sinadarai, sakamakon gwajin injina, da rahotannin gwaje-gwaje marasa lalata.
Ayyukan Ƙara Ƙima:Ana iya samun ƙarshen beveling (30°-35°), zare da haɗawa, shigar da murfin filastik, da kuma shafa mai hana lalata (FBE, 3LPE, 3LPP, Epoxy, Galvanizing) a cikin gida ko ta hanyar kayan haɗin gwiwa masu ƙwarewa.
Gasar jigilar kayayyaki:Haɗin gwiwa mai mahimmanci tare da masu jigilar kaya na duniya yana tabbatar da ingantaccen ɗaukar kwantenan (ƙara yawan kowace kwantenan) da kuma jigilar kaya mai inganci a duk duniya tare da ingantaccen lokacin jigilar kaya.
Kaya & Samuwa:Babban jari na daidaitattun girman API 5L X52 (2"-24" OD, Jadawalin 10-80) yana tabbatar da ɗan gajeren lokacin jagora da kuma amsa gaggawa ga buƙatun gaggawa na aikin. Girman da aka keɓance bisa buƙata tare da lokacin jagora na yau da kullun na kwanaki 30-45.
Ƙarfin Sabis Mai Tsami:Cikakken iko na samar da bututun PSL2 tare da gwajin HIC da SSC bisa ga ƙa'idodin NACE don aikace-aikacen iskar gas mai tsami. An sarrafa taurin zuwa ≤ 248 HV10 / ≤ 22 HRC.
Zaɓi Womic Steel Group a matsayin abokin tarayya mai aminci don bututun ƙarfe na API 5L X52 ERW masu inganci da kuma aikin isar da kaya mai ban mamaki. Barka da zuwa don tambaya!
Yanar Gizo: www.womicsteel.com
Imel: sales@womicsteel.com
Waya/WhatsApp/WeChat:
Bictor: +86-15575100681
Jack: +86-18390957568
Tambayoyin da Ake Yawan Yi (FAQ)
T: Menene ma'anar C350 a cikin AS/NZS 1163?
A: "C" yana nufin Cold-formed, kuma "350" yana nuna ƙarancin ƙarfin yawan amfanin ƙasa na 350 MPa (51,000 psi). Wannan shine matakin tsari da aka fi amfani da shi a cikin jerin AS/NZS 1163.
T: Menene bambanci tsakanin C350 da C250?
A: C350 yana da ƙarfin yawan amfanin ƙasa da kashi 40% (350 MPa da 250 MPa) da kuma ƙarfin juriya mai yawa (430 MPa da 320 MPa). C350 yana ba da damar gina gine-gine masu sauƙi ko ƙarfin ɗaukar kaya mafi girma idan aka kwatanta da C250. C350 shine zaɓi na yau da kullun ga gine-ginen kasuwanci da masana'antu.
T: Menene bambanci tsakanin C350 da C350L0?
A: C350 ba shi da buƙatar gwajin tasiri na dole, wanda ya dace da gine-gine gabaɗaya a cikin yanayi mai matsakaici. C350L0 yana buƙatar gwajin tasirin Charpy a 0°C (matsakaicin 27J, mutum 20J), wanda hakan ya sa ya dace da aikace-aikacen yanayin sanyi.
T: Waɗanne siffofi ne ake samu don AS/NZS 1163 C350?
A: Zagaye (Sassan Rami Mai Zagaye - CHS), murabba'i (Sassan Rami Mai Zagaye - SHS), da kuma murabba'i mai kusurwa huɗu (Sassan Rami Mai Zagaye - RHS). Duk siffofi uku suna samuwa a matakin C350. C350 shine matakin da aka fi ƙayyadewa ga SHS da RHS a fannin ginin gini.
T: Shin C350 ya dace da gina manyan gine-gine?
A: Eh. Ana amfani da C350 sosai don firam ɗin gine-gine masu tsayi, gine-ginen kasuwanci, da gine-ginen masana'antu saboda kyakkyawan rabon ƙarfi da farashi. Misali, ana amfani da C350 SHS (sassan murabba'i mai ramuka) don ginshiƙai masu ɗaukar kaya a cikin gine-gine masu hawa da yawa.
T: Za a iya walda C350?
A: Eh. Kyakkyawan iya walda tare da daidai da carbon (matsakaicin CE 0.43%). Ba a buƙatar dumama kafin lokaci don kauri bango ƙasa da 16mm a ƙarƙashin yanayi na al'ada. Yi amfani da kayan amfani na ER70S-6 (MIG) ko E7018 (SMAW). Ya kamata a daidaita hanyoyin walda bisa ga lambobin da suka dace.
T: Menene matsakaicin tsawon da ake da shi don bututun C350?
A: Tsawon da aka saba: mita 6 da mita 12. Tsawon da aka keɓance har zuwa mita 18 don girman zagaye da bai kai 168mm ba. Sassan murabba'i da murabba'i galibi suna iyakance ga mita 12. Tsawon niƙa na iya zama mita 4-16 bazuwar ko kuma an gyara shi kamar yadda aka ƙayyade.
Tambaya: Waɗanne saman ƙarewa ne ake samu?
A: Ba a haɗa shi da sikelin niƙa ba, mai (mai hana tsatsa), mai (mai hana tsatsa), mai (mai share shago), mai sanyaya da zafi (rufin zinc). Don gine-gine da gadoji na waje, ana ba da shawarar a yi amfani da galvanized mai zafi don kariyar tsatsa.
T: Za ku iya ba da duba bututun AS/NZS 1163 C350 na ɓangare na uku?
A: Eh. Ana samun duba ta hanyar SGS, BV, TÜV, ABS, DNV, LR. Takaddun shaida 3.2 da aka bayar idan an buƙata. Gwaji ya haɗa da nazarin sinadarai, gwajin tensile, da gwajin flattening.
T: Menene lokacin jagora na yau da kullun ga bututun AS/NZS 1163 C350 ERW?
A: Girman kaya: kwanaki 15-25. Girman da aka keɓance: kwanaki 30-45. Galvanizing yana ƙara kwanaki 10-15. C350 yawanci yana da kaya, yana ba da isasshen samuwa.
T: Waɗanne takardu kuke bayarwa don jigilar bututun C350?
A: Takardar Shaidar Gwajin Injin (EN 10204 Nau'in 3.1 ko 3.2), rahoton gwajin tensile, rahoton girma, jerin kayan tattarawa, takardar kuɗi, takardar kuɗin jigilar kaya.
T: Shin C350 ya dace da gina gada?
A: Eh. Ana amfani da C350 sosai don trusses na gadoji, gadoji masu tafiya a ƙasa, da kuma hanyoyin wucewa ta manyan hanyoyi. Don amfani da gadoji a yanayin sanyi, ana ba da shawarar C350L0 tare da garantin ƙarfin tasirin ƙananan zafin jiki.
T: Menene fa'idar ceton nauyi na C350 akan C250?
A: Don irin wannan kaya da ƙira, C350 yana ba da damar rage kauri na bango kusan kashi 30% idan aka kwatanta da C250. Wannan yana nufin rage nauyi mai yawa a cikin manyan gine-gine, yana rage farashin kayan aiki da buƙatun tushe.
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