Cikakken Rufin Kayayyaki da Maganin Masana'antu Mai Haɗaka ta Womic Steel
1. EN 1092-1 Bayani na Daidaitacce da Muhimmancin Injiniya
EN 1092-1 shine babban ƙa'idar Turai da ke kula da ƙa'idodiflanges na ƙarfe da haɗin flanged don tsarin bututuBa kamar ƙa'idodin girma masu sauƙi ba, EN 1092-1 ta bayyanacikakken tsarin injiniya, gami da kimanta yanayin zafi na matsin lamba, rarrabuwar rukuni na kayan aiki, jurewar girma, buƙatun gwaji, da ƙa'idodin alama.
Ma'aunin ya ƙunshi azuzuwan matsin lamba dagaPN 2.5 har zuwa PN 400, wanda hakan ya dace da yanayi daban-daban na aiki—daga bututun amfani masu ƙarancin matsin lamba zuwa makamashi mai ƙarfi da tsarin sarrafawa. Ana amfani da flanges na EN 1092-1 sosai a cikinmai da iskar gas, masana'antun mai, tashoshin wutar lantarki, gina jiragen ruwa, shigarwar jiragen ruwa a ƙasashen waje, wuraren tace ruwa, da kuma bututun masana'antu gabaɗayaa faɗin Turai da ayyukan duniya da ke ɗaukar ƙa'idodin EU.
A matsayina na gogaggen mai ƙwarewaKamfanin EN-standard flange ƙera, Womic Steel ba wai kawai yana samar da kayan da suka dace da zane ba. Muna mai da hankali kanIngancin injiniya, ingancin kayan aiki, da kuma isar da aikin da ya dace da shi, tabbatar da cewa kowace flange EN 1092-1 tana aiki lafiya a tsawon rayuwar sabis ɗinta.
2. Cikakken Murfin Kaya don Yanayin Aiki daban-daban
Zaɓin abu yana ɗaya daga cikin mahimman shawarwarin injiniya a cikin ƙirar flange. EN 1092-1 ya rarraba kayan bisa ga juriyar zafin jiki, ƙarfin matsi, ɗabi'ar tsatsa, da kuma iya walda. Womic Steel yana ƙera flanges EN 1092-1 a cikincikakken jerin ƙarfe mai ƙarfe da aka amince da shi, bakin ƙarfe, ƙarfe mai ƙarfe, da kayan ƙarancin zafin jiki, tabbatar da dacewa da dukkan hanyoyin sadarwa na bututun mai na gama gari.
2.1 Karfe Mai Kauri da Tashar Matsi
Ana amfani da ƙarfe na carbon da matsi sosai don ayyukan ruwa, tururi, iska, mai, da kuma ayyukan masana'antu gabaɗaya inda ingancin farashi da sauƙin walda suke da mahimmanci.
Tebur 1: Kayan Karfe na Carbon da Aka Fi Amfani da su don Flanges na EN 1092-1
| Kayan Aiki | Daidaitacce | Zafin jiki (°C) | Halaye | Aikace-aikace na yau da kullun |
| P235GH | EN 10028-2 | −10 zuwa +300 | Kyakkyawan walda, ƙarfin barga | Ruwa, iska, tururi |
| P265GH | EN 10028-2 | −10 zuwa +300 | Ƙarfi mafi girma don aikin matsin lamba | Bututun aiki |
| 16 Watanni 3 | EN 10028-2 | −10 zuwa +500 | Inganta juriyar rarrafe | Boilers, masu musayar zafi |
| S235JR | EN 10025-2 | −20 zuwa +300 | Karfe mai tsari | Bututun amfani |
Waɗannan kayan yawanci ana daidaita su bayan an ƙera su don inganta tsarin hatsi da kuma tabbatar da daidaiton halayen injiniya.
2.2 Kayan Karfe Mai Bakin Karfe
An zaɓi flanges na bakin ƙarfe EN 1092-1 indajuriyar tsatsa, tsafta, ko kwanciyar hankali a yanayin zafiana buƙatar sa. Ma'aunin Austenitic ya mamaye wannan rukuni saboda kyawun su na sassauƙa da kuma juriya ga tsatsa gaba ɗaya.
Tebur na 2: Maki na Bakin Karfe na Austenitic
| Lambar Kayan Aiki | Matsayi | Daidaitacce | Zafin jiki (°C) | Aikace-aikace |
| 1.4301 | 304 | EN 10088-2 | −196 zuwa +400 | Abinci, magunguna |
| 1.4401 | 316 | EN 10088-2 | −196 zuwa +400 | Kafofin watsa labarai na ruwa, sinadarai |
| 1.4541 | 321 | EN 10088-2 | −196 zuwa +400 | Sabis mai zafi sosai |
| 1.4571 | 316Ti | EN 10088-2 | −196 zuwa +400 | Tacewa, sinadaran petrochemical |
Ana samar da dukkan flanges na bakin karfe a cikin yanayin da ba a iya amfani da shi ba don kawar da haɗarin ji da kuma tabbatar da juriya ga tsatsa.
2.3 Karfe Mai Alloy da Kayan Zafi Mai Ƙarfi
Don amfani da yanayin zafi mai yawa ko cryogenic, EN 1092-1 yana ba da damar ƙarfe na ƙarfe da ƙananan zafin jiki tare da ingantaccen ƙarfi da kwanciyar hankali.
Tebur na 3: Kayan Alloy da Cryogenic
| Kayan Aiki | Daidaitacce | Yanayin Zafin Jiki (°C) | Amfanin Injiniya |
| 13CrMo4-5 | EN 10028-2 | −10 zuwa +550 | Juriyar zafi da hydrogen |
| 10CrMo9-10 | EN 10028-2 | −10 zuwa +580 | Babban ƙarfi mai rarrafe |
| 11MnNi5-3 | EN 10028-4 | −50 zuwa +300 | Kyakkyawan tauri mai ƙarancin zafin jiki |
| X7Ni9 | EN 10028-4 | −196 zuwa +300 | Sabis mai ban tsoro |
2.4 Duplex, Nickel Alloy da Kayan Aiki na Musamman
Ga muhallin da ke da lahani, ko na teku, ko kuma na tashin hankali, Womic Steel yana samar daFlanges na EN 1092-1 da aka ƙera musammana cikin kayan zamani kamar:
● Bakin ƙarfe mai duplex (1.4462 / S31803)
● Bakin ƙarfe mai girman duplex (1.4501 / S32750)
● Alloy na nickel (Alloy 600 / 625)
● Nau'in Titanium 2 da 5
Waɗannan kayan suna buƙatar ingantaccen tsarin ƙira da kuma maganin zafi na musamman don cimma daidaitaccen tsari da aiki.
3. Tsarin Masana'antu - Injiniyanci-Mai Sarrafawa daga Farko zuwa Ƙarshe
Ana samar da flanges na EN 1092-1 da Womic Steel ke bayarwa a ƙarƙashincikakken sarrafa tsarin ƙirƙira da sarrafa kayan aiki, tabbatar da daidaiton girma da kuma ingancin injina.
3.1 Kula da Kayan Danye da Bin Diddiginsu
Duk kayan da aka samo daga gare su ana samun su ne kawai dagaInjinan ƙarfe da aka amince da su ta ENKowace zafi ana bayar da ita ne da takardar shaidar EN 10204 3.1 kuma ana yin bincike mai zuwa, gami da nazarin sinadarai da gwajin ultrasonic. Ana adana adadin zafi a duk tsawon zagayowar samarwa, wanda ke tabbatar da cikakken ganowa.
3.2 Ƙirƙira, Injin da Maganin Zafi
Ƙirƙira yana da mahimmanci ga flanges na EN 1092-1 sama da PN25, domin yana inganta kwararar hatsi da juriya ga matsi. Dumama mai sarrafawa, isasshen rabon ƙirƙira (≥3:1), da ma'aunin daidaito suna tabbatar da sauƙin sauyawar wuya da tsari iri ɗaya.
Ana amfani da maganin zafi bisa ga nau'in kayan don rage damuwa da inganta aiki, sannan a yi amfani da injinan CNC don cimma daidaiton saman rufewa da daidaita ramukan ƙugiya.
4. Daidaito Mai Girma da Aikin Inji
Dole ne flanges na EN 1092-1 su kasance masu juriya ga girma mai tsauri don tabbatar da cewa ana iya musanyawa da rufewa ba tare da zubewa ba a cikin tsarin bututun da aka haɗa.
4.1 Sarrafa Girma
● Juriyar diamita ta waje: ±1 mm (DN ≤ 300), ±2 mm (DN > 300)
● Juriyar kauri: +3 / −1 mm (PN6–PN25)
● Juriyar matsayin ramin ƙugiya: ±0.5 mm
● Fuskar rufewa mai faɗi: ≤0.05 mm
4.2 Bukatun Kadarorin Inji
Tebur na 4: Halayen Inji na yau da kullun
| Kayan Aiki | Yawan aiki (MPa) | Taurin ƙarfi (MPa) | Tsawaita (%) | Tasiri |
| P235GH | ≥235 | 360–500 | ≥25 | ≥27 J @ +20°C |
| 16 Watanni 3 | ≥300 | 500–650 | ≥22 | ≥40 J @ +20°C |
| 1.4401 | ≥200 | 500–700 | ≥40 | ≥100 J @ −196°C |
| 13CrMo4-5 | ≥310 | 480–630 | ≥21 | ≥40 J @ +20°C |
5. Dubawa, NDT da Tsarin Takaddun Shaida
Tabbatar da inganci muhimmin ɓangare ne na bin ƙa'idodin EN 1092-1. Womic Steel yana aiki:
● 100% UT don flanges ɗin da aka ƙirƙira
● MT ko PT akan saman rufewa
● Duba girma a kowane tsari
● Takaddun shaida na EN 10204 3.1 da kuma takardar shaidar zaɓi ta 3.2
● Dubawa ta ɓangare na uku ta TÜV, BV, DNV, SGS
● Yarjejeniyar PED 2014/68/EU da CE
6. Ayyukan Masana'antu Masu Tsawaita - Fiye da Flanges na yau da kullun
Bayan samar da flange na yau da kullun, Womic Steel tana bayar da tayinayyukan ƙera kayayyaki masu ƙara darajadon rage nauyin aiki a wurin da kuma haɗarin shigarwa.
6.1 Sarrafawa da Keɓancewa
● Tsarin ƙulli na musamman
● Hakowa da kuma taɓawa daidai
● Fuskantar (RF, FF, RTJ, TG)
● Mai ban haushi da ban haushi
6.2 Samar da Kayan Aiki da Kayan Aiki
Muna ƙerabututun da aka riga aka shirya bisa flange, gami da haɗakar welded da ke haɗa bututu, kayan aiki, da flanges. Waɗannan na'urorin da aka riga aka haɗa suna inganta ingancin shigarwa, rage walda a filin, da kuma haɓaka ingancin aikin gabaɗaya.
7. Kariyar hana tsatsa, Marufi da kuma Kayan Aiki na Duniya
An tsara kariyar saman don dacewa da yanayin aikin, gami da fenti na masana'antu da hanyoyin kariya daga tsatsa. Marufi yana amfani da tsarin hana tsatsa na VCI, akwatunan katako masu dacewa da ruwa ko fale-falen ƙarfe, tare da alamar samfuri mai haske don ganowa da ganowa.
Ta hanyar amfani da ƙwarewarmu ta jigilar kayayyaki, Womic Steel tana samar da ingantattun hanyoyin sufuri na teku, layin dogo, da kuma hanyoyin jigilar kayayyaki masu yawa don tabbatar da isar da kayayyaki cikin aminci da kan lokaci a duk duniya.
8. Me yasa za a zaɓi ƙarfe mai kama da Womic don flanges na EN 1092-1
Zaɓar Womic Steel yana nufin zaɓar masana'anta mai iya aikiaiwatar da matakin injiniyaba kawai samar da kayayyaki ba. Ƙarfinmu ya haɗa da:
● Cikakken ɗaukar nauyin kayan EN 1092-1
● Ƙarfin ƙirƙira da ƙarfin injin CNC
● Ayyukan ƙera kayan ado da kuma ƙera kayan ado
● Cikakken takardar shaida da tsarin bin diddigin bayanai
● Babu ƙaramin adadin oda - ko da yanki ɗaya ne aka yarda
● Gwaninta na aiki a duniya
Muna alfahari da ayyukanmu na keɓancewa, zagayowar samar da kayayyaki cikin sauri, da kuma hanyar sadarwar isar da kayayyaki ta duniya, muna tabbatar da cewa an biya buƙatunku daidai gwargwado da inganci.
Yanar Gizo:www.womicsteel.com
Email: sales@womicsteel.com
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Lokacin Saƙo: Maris-09-2026