Incoloy 800H (UNS N08810) – Alloy na Nickel-Iron-Chromium don Sabis na Rarrafe Mai Zafi Mai Tsanani

Takaitaccen Bayani:

Incoloy 800H (UNS N08810 /W.Nr. 1.4958 / NS112) wani ƙarfe ne na nickel-iron-chromium wanda aka ƙera musamman don aikin jure zafi mai zafi sama da 815°C (1500°F). Womic Steel yana samar da Incoloy 800H a cikin nau'ikan samfura da yawa ciki har da bututu mara shinge, bututun walda, sandar ƙarfe, farantin ƙarfe, na'urar ƙarfe, tsiri, flanges, kayan haɗi, forgings, da bawuloli don sarrafa sinadarai na petrochemical, fashewar ethylene, gyaran tururi, maganin zafi, da aikace-aikacen samar da wutar lantarki ta nukiliya.


Cikakken Bayani game da Samfurin

Alamun Samfura

Bayanin Samfuri

Incoloy 800H nau'in Incoloy 800 ne mai yawan zafin jiki mai yawa wanda ke da sinadarin carbon da aka sarrafa (0.05-0.10%) da kuma ingantaccen tsarin hatsi mai kyau (ASTM 5 ko mai kauri) don inganta ƙarfin fashewa a yanayin zafi mai yawa. Alamar "H" tana nufin sabis na fashewa "Babban Zafi". Ba kamar daidaitaccen Incoloy 800 ba, wanda ya dace da sabis na zafi mai yawa, Incoloy 800H yana ba da ingantaccen ƙarfin fashewa a yanayin zafi sama da 815°C ta hanyar sarrafa sinadarai daidai da inganta girman hatsi. Wannan ya sa ya zama kayan da aka fi so don bututun gyaran sinadarai na petrochemical, abubuwan da ke cikin tanderun ethylene, da sauran aikace-aikacen da ke buƙatar sabis na dogon lokaci a yanayin zafi mai tsanani.

Muhimman halaye sun haɗa da:

  • Ƙarfin fashewa mai ƙarfia yanayin zafi sama da 815°C
  • Kyakkyawan juriya ga iskar shakahar zuwa 1093°C (2000°F)
  • Abubuwan da ke cikin carbon da aka sarrafa(0.05-0.10%) don inganta croop
  • Girman hatsi mai garanti(ASTM 5 ko mafi kauri) don ingantaccen juriya ga creep
  • Babban juriya ga carburetion da nitride
  • Kyakkyawan juriya ga yanayin nitric acid da chloride
  • Kyakkyawan sauƙin walda da ƙira

Sinadarin Sinadarai

Sinadarin Abun ciki (%) Matsayin
Nickel (Ni) 30.0 – 35.0 Juriyar lalata, mai daidaita austenite
Chromium (Cr) 19.0 – 23.0 Juriyar iskar oxygen, tana samar da sikelin kariya na Cr₂O₃
Baƙin ƙarfe (Fe) Daidaito (≥39.5) Tushen abu, ɓangaren tsari mai inganci
Carbon (C) 0.05 – 0.10 Ƙarfin rarrafe, ana sarrafa shi don inganta halayen zafin jiki mai zafi
Aluminum (Al) 0.15 – 0.60 Juriyar iskar oxygen, samuwar sikelin Al₂O₃
Titanium (Ti) 0.15 – 0.60 Ƙarfafa iyakokin hatsi, tsohon carbide
Manganese (Mn) ≤ 1.50 Mai cire sinadarin sinadarai (Deoxidizer)
Silikon (Si) ≤ 1.00 Mai cire sinadarin sinadarai (Deoxidizer)
Tagulla (Cu) ≤ 0.75 Sauran abu
Sulfur (S) ≤ 0.015 Rashin tsafta

Kayayyakin Inji

Sifofin Zafin Ɗaki (An rufe shi)

Kadara Bukatar ASTM An Cimma Nau'in da Aka Saba
Ƙarfin Taurin Kai ≥ 450 MPa (65 ksi) 450 – 510 MPa
Ƙarfin Yawa (Kashi 0.2% na rangwame) ≥ 170 MPa (25 ksi) 170 – 210 MPa
Ƙarawa ≥ 30% Kashi 30 – 45%
Tauri ≤ 92 HRB 80 - 90 HRB
Yawan yawa 7.94 g/cm³  
Narkewar Nisa 1357 – 1385°C  
Matsakaicin wutar lantarki a 20°C 11.2 W/m·K  
Ma'aunin Faɗaɗawar Zafi (20-100°C) 14.0 × 10⁻⁶/°C  
Modulus mai laushi 196 GPA  

Ƙarfin Ragewa Mai Ragewa - Incoloy 800H idan aka kwatanta da Standard 800

Zafin jiki Damuwa (MPa) Rayuwar Rushewa Incoloy 800H Incoloy 800 (Na yau da kullun)
815°C 80 Awa 100
815°C 60 Awowi 1,000
870°C 65 Awa 100
870°C 45 Awowi 1,000
927°C 35 Awa 100
927°C 20 Awowi 1,000
1000°C 20 Awa 100

Manyan Amfanin Incoloy 800H

Ƙarfin Rage Ragewa Mafi Girma– Alamar "H" tana nuna cewa an tsara Incoloy 800H musamman don hidimar creep mai zafi. Tare da sarrafa abun ciki na carbon (0.05-0.10%) da girman hatsi (ASTM 5 ko mai kauri), Incoloy 800H yana ba da ingantaccen ƙarfin creep-breaking idan aka kwatanta da daidaitaccen Incoloy 800 a yanayin zafi sama da 815°C. A 870°C, ƙarfin creep-breaking na sa'o'i 1,000 shine 45 MPa - ya fi na yau da kullun 800 girma.

Kyakkyawan Juriyar Iskar Oxidation– Incoloy 800H yana samar da ma'aunin oxide na Cr₂O₃ mai mannewa sosai wanda ke ba da kariya mai kyau a cikin yanayin iskar oxygen har zuwa 1093°C (2000°F). Ƙarin aluminum (0.15-0.60%) yana ƙara haɓaka juriyar iskar oxygen ta hanyar ba da gudummawa ga layin kariya na Al₂O₃ a mahaɗin ƙarfe-oxide, inganta manne sikelin da hana fashewa a ƙarƙashin yanayin zagayowar zafi.

Girman Hatsi Mai Sarrafawa– Ana samar da Incoloy 800H da ingantaccen girman hatsi na ASTM 5 ko kuma mai kauri. Tsarin hatsi mai kauri yana rage zamewar iyakar hatsi a yanayin zafi mai yawa, yana ba da juriya mai kyau ga ƙwanƙwasa. Wannan babban bambanci ne daga daidaitaccen Incoloy 800, wanda ba shi da takamaiman buƙatun girman hatsi.

Juriya ga Carburization– A cikin muhalli mai wadataccen carbon (tanderun ethylene da masu gyaran tururi), Incoloy 800H ya fi sauran ƙarfe masu jure zafi juriya ga carbonization. Wannan yana hana ƙurar ƙarfe da kuma lalata shi, yana ƙara tsawon rayuwar bututun a cikin aikin petrochemical inda bututun ƙarfe na carbon na iya lalacewa cikin watanni.

Kyakkyawan juriya ga Nitric Acid da Chlorides– Babban sinadarin nickel (30-35%) yana ba da kyakkyawan juriya ga tsatsagewar dattin chloride, yayin da sinadarin chromium ke ba da kyakkyawan juriya ga nitric acid, wanda hakan ya sa Incoloy 800H ya dace da kayan aikin shuka nitric acid.

Kyakkyawan Weldability– Ana iya haɗa Incoloy 800H cikin sauƙi ta amfani da TIG, MIG, walda mai juriya, da sauran hanyoyin aiki na yau da kullun. Ana ba da shawarar haɗa ƙarfe mai cika ERNiFeCr-1 (AWS A5.14). Ba a buƙatar maganin zafi bayan walda don yawancin aikace-aikacen ba.

Incoloy 800H vs Incoloy 800 da Incoloy 800HT

Kadara Incoloy 800 Incoloy 800H Incoloy 800HT
UNS N08800 N08810 N08811
Workstoff 1.4876 1.4958 1.4959
Abubuwan da ke cikin Carbon ≤ 0.10% 0.05 – 0.10% 0.06 – 0.10%
Girman Hatsi Babu takamaiman bayani ASTM 5 ko mafi ƙanƙanta ASTM 5 ko mafi ƙanƙanta
Rabon Ti/Al Babu takamaiman bayani Babu takamaiman bayani ≥ 5:1
Ƙarfin Rarrafe Mai kyau Mafi Kyau Mafi girma
Juriyar Iskar Shaka Madalla sosai Madalla sosai Madalla sosai
Babban Aikace-aikacen Zafin jiki mai yawa Mai jure wa ƙwanƙwasa Mafi buƙatar shiga

Lokacin da za a zaɓi Incoloy 800H:Aikace-aikace da ke buƙatar juriya ga ƙwanƙwasawa na dogon lokaci a yanayin zafi sama da 815°C, kamar masu gyara man fetur, tanderun ethylene masu fashewa, da bututun musayar zafi inda ƙarfin ƙwanƙwasawa da fashewa yake da mahimmanci.

Lokacin da za a zaɓi Incoloy 800HT:Aikace-aikacen da ke buƙatar mafi girman ƙarfin fashewa a yanayin zafi mai yawa inda rabon Ti/Al ≥ 5:1 yana ba da ƙarin juriya ga fashewa fiye da 800H.

Samfurin da ake samu daga Womic Steel

Bututu Mara Sumul & Bututu Mara Sumul

  • Diamita na Waje:6mm – 350mm (1/4" – 14")
  • Kauri a Bango:1mm – 40mm (Jadawalin 5S zuwa XXS)
  • Tsawon:Har zuwa mita 12
  • Ma'auni:ASTM B407, ASTM B829, ASME SB-407
  • Aikace-aikace:Bututun musayar zafi, bututun gyara, bututun tanderu, bututun tsari, bututun zafi mai zafi
  • Kalmomi Masu Mahimmanci:Bututun Incoloy 800H mara waya, bututun UNS N08810, bututun 1.4958, bututun ƙarfe mai kauri 800H, bututun gyara

Bututun da aka haɗa

  • Diamita na Waje:50mm – 1200mm (2" – 48")
  • Kauri a Bango:1.0mm – 25mm
  • Ma'auni:ASTM B514, ASTM B515, ASME SB-514
  • Aikace-aikace:Manyan bututun tsari, abubuwan da ke cikin tanda, harsashin musayar zafi
  • Kalmomi Masu Mahimmanci:Bututun da aka haɗa da incoloy 800H, bututun ƙarfe mai ƙarfe 800H ERW, babban bututun nickel mai diamita

Sanda na Karfe (Zagaye, Murabba'i, Faɗi)

  • Diamita:6mm-400mm
  • Fuskar sama:An yi birgima da zafi, Mai haske (an zana shi da sanyi), Ƙasa, An juya
  • Ma'auni:ASTM B408, ASME SB-408, AMS 5766
  • Aikace-aikace:Tushen bawul, maƙallan, shafts, kayan injina, na'urorin birgima na tanda
  • Kalmomi Masu Mahimmanci:Incoloy 800H sandar zagaye, kayan mashaya na UNS N08810, sandar gami da nickel, AMS 5766

Farantin Karfe & Takarda

  • Kauri:1mm-100mm
  • Faɗi:Har zuwa 2500mm
  • Ma'auni:ASTM B409, ASME SB-409, AMS 5871
  • Aikace-aikace:Bakin kwale-kwalen jirgi, faranti na musayar zafi, kayan gini, filaye masu flange, faranti na murhu na tanda
  • Kalmomi Masu Mahimmanci:Farantin Incoloy 800H, takardar ƙarfe 800H, farantin N08810, farantin ƙarfe mai zafi

Karfe nada & tsiri

  • Kauri:0.5mm – 6.0mm
  • Faɗi:10mm - 1500mm
  • Ma'auni:ASTM B409
  • Aikace-aikace:An samar da kayan haɗin gwiwa, bellows, haɗin gwiwa na faɗaɗawa, bututu mai bango mai sirara
  • Kalmomi Masu Mahimmanci:Na'urar Incoloy 800H, tsiri mai ƙarfe na nickel

Kayan Aiki na Flanges & Bututu

  • Nau'i:Wuyar Walda, Zamewa, Makaho, Walda ta Socket, Zare, Haɗin Cinya
  • Girman:1/2" – 48" (DN15 – DN1200)
  • Matsayin Matsi:Aji na 150 - Aji na 2500
  • Ma'auni:ASTM B564, ASME SB-564, ASME B16.5, ASME B16.47
  • Kalmomi Masu Mahimmanci:Flanges na Incoloy 800H, flanges na wuyan walda na ƙarfe 800H, kayan haɗin N08810

Ƙirƙira

  • Nau'i:Zobba, faifan diski, shafts, jikin bawul, abubuwan injin turbine, siffofi na musamman
  • Nauyi:Har zuwa 5,000kg a kowane yanki
  • Ma'auni:ASTM B564, ASME SB-564, AMS 5766
  • Kalmomi Masu Mahimmanci:Incoloy 800H mai ƙira, zoben ƙarfe 800H mai haɗawa, tubalin ƙirƙira

Bawuloli na Incoloy 800H

  • Nau'i:Bawuloli na ƙwallo, bawuloli na ƙofa, bawuloli na duniya, bawuloli na duba
  • Girman:1/2" – 24" (DN15 – DN600)
  • Matsayin Matsi:Aji na 150 - Aji na 2500
  • Yanayin Zafin Jiki:-196°C zuwa +815°C
  • Ka'idojin Zane:API 608, API 6D, ASME B16.34
  • Wurin zama:Mai tauri, RPTFE
  • Aiki:Manual, Pneumatic, Electric
  • Aikace-aikace:Warewa daga tsarin zafin jiki mai yawa, layukan ciyar da masu gyara, sarrafa musayar zafi

Aikace-aikacen Incoloy 800H

Gyara da Fashewa a fannin Man Fetur– Incoloy 800H shine kayan da aka saba amfani da su don bututun gyara a cikin masu gyaran methane na tururi (SMR), bututun radiant na tanderun ethylene, bututun tanderun pyrolysis, da kuma nau'ikan fitarwa. A yanayin zafi sama da 870°C, ƙarfin fashewar ƙarfe na ƙarfe yana ƙara tsawon rayuwar bututun sosai idan aka kwatanta da ƙarfe 800 na yau da kullun ko bakin ƙarfe mai jure zafi.

Sassan Wutar Lantarki na Masana'antu– Ana amfani da wannan ƙarfe a cikin bututun radiant, muffles, retorts, tires, kwanduna, faranti na murhu, na'urorin juyawa na tanda, da bututun kariya na thermocouple a cikin ayyukan sarrafa zafi har zuwa 1093°C.

Bututun Mai Zafi da Mai Sake Ginawa– Ana amfani da Incoloy 800H a cikin na'urorin dumama da na'urorin sake dumama don samar da wutar lantarki da hanyoyin masana'antu waɗanda ke buƙatar juriya ga iskar shaka mai zafi da kuma ɓurɓuwa a yanayin zafi sama da 815°C.

Makamashin Nukiliya– Ana amfani da wannan ƙarfe a cikin bututun janareta na tururi na nukiliya, masu musayar zafi na matsakaici, da kuma sassan tsakiya na reactor inda ake buƙatar juriya mai zafi da juriyar tsatsa.

Tsirrai Masu Sinadarin Nitric– Ana amfani da Incoloy 800H a cikin kayan aikin shukar nitric acid inda ake buƙatar juriya mai zafi da acid, gami da bututun oxidizer na ammonia da kuma masu dumama iskar gas na wutsiya.

Samar da Ammoniya– Ana amfani da wannan ƙarfe a cikin masu canza sinadarin ammonia da masu gyara da ke buƙatar juriya ga yanayin hydrogen da nitrogen mai zafi mai yawa tare da juriya ga rarrafe.

Ma'auni & Bayani dalla-dalla

Fom ɗin Samfuri ASTM Standard Ma'aunin ASME Tsarin AMS
Bututu/Bututu Mara Sumul ASTM B407 ASME SB-407
Bututun da aka haɗa ASTM B514, ASTM B515 ASME SB-514, SB-515
Sandar/Sanda ASTM B408 ASME SB-408 AMS 5766
Faranti/Takarda/Teri ASTM B409 ASME SB-409 AMS 5871
Ƙirƙira ASTM B564 ASME SB-564 AMS 5766
Naɗin UNS N08810
Lambar Aiki 1.4958
Naɗin DIN NiCrFe
Daidaiton Sinanci NS112

Tambayoyin da Ake Yawan Yi

T: Menene bambanci tsakanin Incoloy 800 da Incoloy 800H?

A: Incoloy 800H yana da iko da sinadarin carbon (0.05-0.10%) da kuma tabbacin girman hatsi (ASTM 5 ko mafi kauri), wanda ke ba da ingantaccen ƙarfi na fashewa a yanayin zafi sama da 815°C. Standard Incoloy 800 yana da ≤0.10% carbon ba tare da buƙatar girman hatsi ba, wanda hakan ya sa ya dace da aikin zafi mai yawa amma ba a inganta shi don juriya ga fashewa ba.

T: Menene matsakaicin zafin sabis na Incoloy 800H?

A: Don juriya ga iskar shaka, ana iya amfani da Incoloy 800H har zuwa 1093°C (2000°F). Don ƙarfin tsari da juriya ga rarrafe, ana ba da shawarar ci gaba da aiki har zuwa 870-927°C dangane da matakan damuwa. A 1000°C, ƙarfe yana ba da juriya ga rarrafe mai amfani don aikace-aikace da yawa.

T: Shin Incoloy 800H za a iya haɗa shi da sauƙi?

A: Eh. Ana iya walda Incoloy 800H ta amfani da TIG, MIG, walda juriya, da sauran hanyoyin aiki na yau da kullun. Ana ba da shawarar haɗa ƙarfe mai cika ERNiFeCr-1 (AWS A5.14). Ba a buƙatar dumamawa kafin lokaci ga kauri ƙasa da 15mm ba. Ga sassan da suka yi kauri, ana iya ɗaukar maganin zafi bayan walda don dawo da juriyar rarrafe.

T: Menene daidai da Incoloy 800H na kasar Sin?

A: Daidaiton Sinanci shine NS112. Wannan ma'aunin ya yi daidai da ƙa'idodin GB/T 15007 na ƙarfe masu tushen nickel.

T: Waɗanne nau'ikan samfura ne ake samu don Incoloy 800H?

A: Womic Steel yana samar da Incoloy 800H a cikin bututu mara shinge, bututun da aka haɗa da welded, sandar ƙarfe, farantin ƙarfe, na'urar ƙarfe, tsiri, flanges, kayan haɗin bututu, kayan ƙira, da bawuloli. Cikakken ƙayyadaddun bayanai na samfura da kewayon girmansu an jera su a cikin sashin wadatar samfurin.

Tuntuɓi Womic Steel

Yanar Gizo: www.womicsteel.com

Imel: sales@womicsteel.com

Waya / WhatsApp / WeChat:

Victor: +86 15575100681

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Womic Steel – Abokin hulɗarka mai aminci ga bututun Incoloy 800H (UNS N08810) mara shinge, bututun walda, sandar ƙarfe, farantin ƙarfe, na'urar ƙarfe, flanges, kayan aiki, kayan ƙira, da bawuloli don gyaran sinadarai na petrochemical, fashewar ethylene, kera tanderu, da aikace-aikacen da ke jure zafi mai zafi a duk duniya. Cikakken bin diddigi, takardar shaidar ƙungiyar rarrabuwa, da takaddun EN 10204 Type 3.1/3.2 suna nan.