English
Monel 400 (UNS N04400) – Nickel-Copper Alloy don Ayyukan Ruwa da Sinadarai Hoton da aka Fito
  • Monel 400 (UNS N04400) – Alloy na Nickel-Copper don Ayyukan Ruwa da Sinadarai
  • Monel 400 (UNS N04400) – Alloy na Nickel-Copper don Ayyukan Ruwa da Sinadarai
  • Monel 400 (UNS N04400) – Alloy na Nickel-Copper don Ayyukan Ruwa da Sinadarai

Monel 400 (UNS N04400) – Alloy na Nickel-Copper don Ayyukan Ruwa da Sinadarai

Takaitaccen Bayani:

Monel 400 (UNS N04400 /W.Nr. 2.4360 / NC15) wani ƙarfe ne mai ƙarfi na nickel-copper wanda ke da juriya ga tsatsa a cikin ruwan teku, hydrofluoric acid, da sauran wurare masu rage lalacewa. Womic Steel yana samar da Monel 400 a cikin nau'ikan samfura da yawa ciki har da bututu mara shinge, bututun walda, sandar ƙarfe, farantin ƙarfe, na'urar ƙarfe, tsiri, flanges, kayan aiki, forgings, waya, maɓuɓɓugan ruwa, da bawuloli don injiniyan ruwa, sarrafa sinadarai, mai da iskar gas, da aikace-aikacen sararin samaniya.


Bayanin Samfura

Cikakken Bayani game da Samfurin

Alamun Samfura

Bayanin Samfuri

Monel 400 shine ƙarfen nickel-copper da aka fi amfani da shi, wanda aka san shi da kyakkyawan aiki a cikin ruwan teku da muhallin ruwa. Gilashin yana nuna juriya mai ƙarfi ga tsagewa da tsagewa a cikin aikace-aikacen ruwa kuma ana amfani da shi sosai don shafts na famfo, abubuwan da ke cikin bawul, da tsarin bututun ruwan teku. Monel 400 yana da kyawawan halaye na injiniya daga ƙasa da sifili zuwa yanayin zafi mai yawa kuma ana ƙera shi cikin sauƙi ta hanyar dabarun walda na yau da kullun. Tare da shekaru da yawa na aiki a cikin sarrafa ruwa da sinadarai, Monel 400 ya kasance kayan da aka fi so don kayan aikin sarrafa ruwan teku da sabis na hydrofluoric acid.

Muhimman halaye sun haɗa da:

  • Fitaccen juriya ga tsatsaa cikin ruwan teku da muhallin ruwa
  • Kyakkyawan juriya ga hydrofluoric acidda rage acid
  • Kyakkyawan juriya ga fashewar tsatsa da kuma tsatsa mai ƙarfi
  • Babban ƙarfi da juriyadaga cryogenic zuwa yanayin zafi mai yawa
  • Kyakkyawan iya aiki da waldada kuma iya ƙera
  • Ba maganadisu bakadarori
  • Yarjejeniyar NACE MR0175 / ISO 15156don hidimar tsami

Sinadarin Sinadarai

Sinadarin Abun ciki (%) Matsayin
Nickel + Cobalt (Ni+Co) 63.0 – 70.0 Tushe abu, yana ba da juriya ga lalata, juriya ga SCC
Tagulla (Cu) 28.0 – 34.0 Yana ba da juriya ga rage acid da lalata ruwan teku
Baƙin ƙarfe (Fe) ≤ 2.5 Tsarin gini, sarrafa farashi
Manganese (Mn) ≤ 2.0 Deoxidizer, yana inganta aikin zafi
Carbon (C) ≤ 0.30 An sarrafa shi don ƙarfi da sauƙin aiki mai zafi
Silikon (Si) ≤ 0.50 Mai cire sinadarin sinadarai (Deoxidizer)
Sulfur (S) ≤ 0.024 An tsara shi sosai don sauƙin aiki

Kayayyakin Inji

Sifofin Zafin Ɗaki (An rufe shi)

Kadara Bukatar ASTM An Cimma Nau'in da Aka Saba
Ƙarfin Taurin Kai ≥ 480 – 655 MPa 70 - 95 ksi (480 - 655 MPa)
Ƙarfin Yawa (Kashi 0.2% na rangwame) ≥ 170 MPa 25 ksi (170 MPa)
Ƙarawa ≥ 30% 45 – 55%
Tauri 135 – 165 HRB 140 – 160 HRB
Yawan yawa 8.80 g/cm³  
Narkewar Nisa 1300 – 1350°C  
Matsakaicin wutar lantarki a 20°C 21.8 W/m·K  
Ma'aunin Faɗaɗawar Zafi (20-100°C) 13.9 × 10⁻⁶/°C  
Modulus mai laushi 173 – 180 GPa  
Na'urar Magnetic Perfusion Ba maganadisu ba  

Abubuwan Yanayin bazara

Kadara darajar
Ƙarfin Taurin Kai 145 - 180 ksi (1000 - 1240 MPa)
Zafin Aiki -300°F zuwa 500°F (-184°C zuwa 260°C)

Muhimman Fa'idodin Monel 400

Kyakkyawar Juriyar Tsatsa a Ruwan Teku– Monel 400 ya shahara saboda juriyarsa ga ruwan teku da muhallin ruwa. Alloy ɗin yana nuna juriya mai kyau ga tsatsa da tsatsa, wanda hakan ya sa ya zama kayan da aka fi so don bututun ruwan teku, shafts na famfo, shafts na propeller, da kayan aikin dandamalin ruwa. Ba kamar sauran ƙarfe na bakin ƙarfe ba, Monel 400 yana da juriya ga tsatsa da ke haifar da chloride a cikin aikin ruwan teku.

Kyakkyawan Juriyar Acid na Hydrofluoric– Monel 400 yana ɗaya daga cikin ƙananan kayan da za su iya sarrafa hydrofluoric acid a cikin kewayon taro mai faɗi. Abubuwan da ke cikin nickel ɗinsa suna ba da juriya ga HF acid, wanda hakan ya sa ya zama kayan aiki na yau da kullun don kayan aikin sarrafa HF acid a cikin na'urorin sarrafa sinadarai da alkylation.

Kyakkyawan Rage Juriyar Acid– Alloy ɗin yana nuna kyakkyawan juriya ga tsatsa wajen rage sinadarai kamar su hydrochloric acid, sulfuric acid, da phosphoric acid, muddin babu nau'ikan sinadarai masu hana iskar oxygen. Abubuwan da ke cikinsa na jan ƙarfe suna taimakawa wajen juriya a waɗannan wurare inda ƙarfe da yawa na bakin ƙarfe ba za su yi aiki ba.

Kyakkyawan Weldability– Ana iya haɗa Monel 400 cikin sauƙi ta amfani da TIG, MIG, walda mai juriya, da sauran hanyoyin aiki na yau da kullun. Ana ba da shawarar haɗa ƙarfe mai cikawa (AWS A5.14 ERNiCu-7). Ba a buƙatar dumamawa gaba ɗaya, kuma ba lallai ba ne a yi maganin zafi bayan walda don yawancin aikace-aikace.

Kyakkyawan Kayayyakin Inji– Gilashin yana kiyaye kyawawan halaye na injiniya daga yanayin zafi mai sanyi zuwa -184°C har zuwa 260°C (500°F) don aikace-aikacen yanayin zafi na bazara. Yin aiki da sanyi yana ƙara ƙarfi sosai yayin da yake kiyaye isasshen iska.

Dokokin NACE MR0175 / ISO 15156– Monel 400 ya cancanci amfani da man fetur mai tsami a masana'antar mai da iskar gas, yana tsayayya da fashewar damuwa ta sulfide (SSC) da fashewar hydrogen (HIC) a cikin muhallin da ke ɗauke da H₂S.

Ba Mai Maganadisu ba– Ba a haɗa shi da ƙarfe ba, wanda hakan ya sa ya dace da aikace-aikace inda dole ne a guji tsangwama ta maganadisu, kamar kayan aikin ruwa.

Monel 400 da Monel K-500: Kwatanta

Kadara Monel 400 Monel K-500
Abubuwan da ke cikin aluminum Babu 2.30 – 3.15%
Abubuwan da ke cikin Titanium Babu 0.35 – 0.85%
Ƙarfafawa Maganin ƙarfi Taurarewar ruwan sama
Ƙarfin Tauri (an rufe shi) 480 – 655 MPa —
Ƙarfin Taurin Kai (tsofaffi) — ≥ 1000 MPa
Ƙarfin Ba da Lamuni (tsofaffi) — ≥ 760 MPa
Yawan yawa 8.80 g/cm³ 8.44 g/cm³
Tauri Ƙasa Mafi girma
An fi so Ga Juriyar lalata Babban ƙarfi + juriyar tsatsa

Lokacin da za a zaɓi Monel 400:Aikace-aikace da ke buƙatar juriya ga tsatsa a cikin ruwan teku, hydrofluoric acid, da rage acid inda ba a buƙatar ƙarfi mai yawa. An yi amfani da ƙarfe mai rahusa kuma ya fi K-500 sauƙi don ƙera shi.

Lokacin da za a zaɓi Monel K-500:Aikace-aikace masu buƙatar ƙarfi mai ƙarfi (daidai da ƙarfe mai tauri) tare da juriya ga tsatsa ta Monel. Na yau da kullun: shafts na famfo, manne, maɓuɓɓugan ruwa, masu tayar da ruwa.

Samfurin da ake samu daga Womic Steel

Bututu Mara Sumul & Bututu Mara Sumul

  • Diamita na Waje:6mm - 200mm
  • Kauri a Bango:1mm-20mm
  • Tsawon:Har zuwa mita 12
  • Ma'auni:ASTM B165, ASTM B829, ASME SB-165
  • Aikace-aikace:Bututun musayar zafi, bututun ruwan teku, bututun tsarin sinadarai, tsarin ruwa
  • Kalmomi Masu Mahimmanci:Bututun Monel 400 mara sumul, bututun UNS N04400, bututun 2.4360, bututun ƙarfe mai ƙarfe na nickel

Bututun da aka haɗa

  • Diamita na Waje:50mm – 1000mm
  • Kauri a Bango:1.0mm – 20mm
  • Ma'auni:ASTM B725, ASTM B730
  • Aikace-aikace:Manyan bututun ruwan teku, tsarin dandamalin ruwa
  • Kalmomi Masu Mahimmanci:Bututun da aka haɗa da Monel 400, bututun ƙarfe mai ƙarfe 400 ERW

Sanda na Karfe (Zagaye, Murabba'i, Faɗi, Hex)

  • Diamita:3mm - 150mm
  • Fuskar sama:An yi birgima da zafi, Mai haske (an zana shi da sanyi), Ƙasa, An juya
  • Ma'auni:ASTM B164, AMS 4675, ASME SB-164
  • Aikace-aikace:Tushen bawul, maƙallan, shafts, famfo, kayan injin, propellers
  • Kalmomi Masu Mahimmanci:Monel 400 mai zagaye sanda, UNS N04400 sandar stock, nickel-copper sanda

Farantin Karfe & Takarda

  • Kauri:1mm-50mm
  • Faɗi:Har zuwa 2500mm
  • Ma'auni:ASTM B127, ASME SB-127
  • Aikace-aikace:Bakin kwale-kwalen jirgi, faranti na musayar zafi, kayan aikin gini, guraben flange
  • Kalmomi Masu Mahimmanci:Farantin Monel 400, takardar ƙarfe 400, farantin N04400

Karfe nada & tsiri

  • Kauri:0.5mm – 6.0mm
  • Faɗi:10mm - 1500mm
  • Ma'auni:ASTM B127
  • Aikace-aikace:An samar da kayan haɗin gwiwa, bellows, haɗin gwiwa na faɗaɗawa, stampings
  • Kalmomi Masu Mahimmanci:Na'urar Monel 400, tsiri mai kama da nickel-copper

Kayan Aiki na Flanges & Bututu

  • Nau'i:Wuyar Walda, Zamewa, Makaho, Walda ta Socket, Zare, Haɗin Cinya
  • Girman:1/2" – 24"
  • Matsayin Matsi:Aji na 150 - Aji na 2500
  • Ma'auni:ASTM B564, ASME SB-564, ASME B16.5, ASME B16.47
  • Kayan Aiki:Gilashin hannu, Tees, Reducers, Huluna, Ƙarfin Takalma, Haɗin Kai
  • Kalmomi Masu Mahimmanci:Flanges na Monel 400, kayan haɗin bututu na ƙarfe 400, flanges na wuyan walda na UNS N04400

Ƙirƙira

  • Nau'i:Zobba, faifan faifai, shafts, jikin bawul, sassan famfo, shafts na propeller
  • Nauyi:Har zuwa 3,000kg a kowane yanki
  • Ma'auni:ASTM B564, AMS 4675
  • Kalmomi Masu Mahimmanci:Monel 400 forging, ƙarfe mai zobe 400, tubalin ƙirƙira

Bawuloli na Monel 400

  • Nau'i:Bawuloli na ƙwallon ƙafa, bawuloli na ƙofar shiga, bawuloli na duniya, Duba bawuloli, bawuloli na toshewa
  • Girman:1/2" – 24"
  • Matsayin Matsi:Aji na 150 - Aji na 2500
  • Yanayin Zafin Jiki:-184°C zuwa +260°C
  • Ka'idojin Zane:API 608, API 6D, BS 6364, ASME B16.34
  • Wurin zama:Mai tauri, PCTFE (mai ban tsoro), RPTFE, PEEK
  • Aiki:Manual, Pneumatic, Electric
  • Aikace-aikace:Tsarin ruwan teku na ruwa, sabis na acid na HF, masana'antun sinadarai, sabis na mai da iskar gas
  • Kalmomi Masu Mahimmanci:Bawul ɗin ƙwallon Monel 400, bawul ɗin ƙofar ƙarfe 400, bawul ɗin nickel-copper

Waya & Maɓuɓɓugan Ruwa

  • Diamita na Waya:0.5mm – 12mm
  • Maɓuɓɓugan ruwa:Ma'aikatar bazara ta musamman
  • Ma'auni:ASTM B164, AMS 4730
  • Kalmomi Masu Mahimmanci:Wayar Monel 400, maɓuɓɓugan ƙarfe 400, wayar nickel-copper

Aikace-aikacen Monel 400

Injiniyan Ruwa– Ana amfani da Monel 400 sosai a cikin bututun ruwan teku, shafts na famfo, shafts na propeller, sassan bawul, kayan aikin dandamalin ruwa, da kuma gine-ginen teku. Babban juriyarsa ga tsatsa da gurɓataccen ruwan teku ya sa ya zama kayan da aka fi so ga mahimman abubuwan da ke cikin ruwa.

Sarrafa Sinadarai– Ana amfani da wannan ƙarfe sosai a cikin kayan aikin sarrafa acid na hydrofluoric (na'urorin alkylation), sabis na acid na sulfuric da hydrochloric acid, masu musayar zafi, ginshiƙan distillation, da tsarin bututu. Ba a iya kwatanta juriyarsa ga acid na HF da yawancin sauran kayan ba.

Mai da Iskar Gas– An ƙayyade Monel 400 don kayan aikin hidima na tsami, abubuwan da ke kan rijiyoyin ruwa, da hanyoyin kwararar ruwa a ƙarƙashin teku waɗanda ke buƙatar juriya ga yanayin H₂S, CO₂, da chloride. Bin ƙa'idodin NACE MR0175 / ISO 15156 yana tabbatar da ingantaccen aiki a cikin aikin hidima na tsami.

sararin samaniya– Ana amfani da wannan ƙarfe a tsarin man fetur na jiragen sama, sassan injina, da tsarin hydraulic inda ake buƙatar juriya ga tsatsa da kuma halayen da ba na maganadisu ba.

Jajjagen ƙasa da takarda– Ana amfani da Monel 400 a cikin narkar da ɓawon burodi, kayan aikin yin bleaching, da kuma tsarin murmurewa daga sinadarai inda ake yawan fuskantar sinadarai masu ƙarfi.

Masu Canja Zafi– Ana amfani da wannan ƙarfe a cikin bututun musayar zafi, bututun condenser, da bututun evaporator don aikace-aikacen ruwa da sinadarai.

Bawuloli da Famfuna– Monel 400 shine kayan da aka saba amfani da su don bawuloli, famfo, da kayan aiki waɗanda ke sarrafa ruwan teku, HF acid, da sauran hanyoyin lalata.

Ma'auni & Bayani dalla-dalla

Fom ɗin Samfuri ASTM Standard Ma'aunin ASME Tsarin AMS
Bututu/Bututu Mara Sumul ASTM B165 ASME SB-165 —
Bututun da aka haɗa ASTM B725, ASTM B730 ASME SB-725, SB-730 —
Sandar/Sanda ASTM B164 ASME SB-164 AMS 4675
Faranti/Takarda/Teri ASTM B127 ASME SB-127 —
Ƙirƙira ASTM B564 ASME SB-564 AMS 4675
Kayan aiki ASTM B366 ASME SB-366 —
Waya ASTM B164 ASME SB-164 AMS 4730
Naɗin UNS N04400
Lambar Aiki 2.4360 / 2.4361
Naɗin DIN NiCu30Fe
Daidaiton Sinanci NS111

Tambayoyin da Ake Yawan Yi

T: Me yasa Monel 400 shine kayan da aka fi so don amfani da ruwan teku?

A: Babban juriyar Monel 400 ga rijiyoyin ruwa, tsatsa mai zurfi, da tsatsa mai ƙarfi a cikin ruwan teku ya sa ya zama kayan da aka fi so don bututun ruwa, shafts na famfo, shafts na propeller, da kayan aikin dandamali na teku. Ba kamar ƙarfe 316L ko wasu bakin ƙarfe ba, Monel 400 yana kiyaye juriyar tsatsa tsawon shekaru da yawa na fallasa ruwan teku ba tare da lalacewa ba.

T: Menene bambanci tsakanin Monel 400 da Inconel 625?

A: Monel 400 wani ƙarfe ne na nickel-copper wanda aka inganta don juriya ga ruwan teku da HF acid. Inconel 625 ƙarfe ne na nickel-chromium-molybdenum wanda ke da juriya mai kyau ga rami da ƙarfin zafin jiki mai yawa. Zaɓi Monel 400 don ruwan teku da rage tasirin acid; zaɓi Inconel 625 don yanayin iskar oxygen da aikace-aikacen zafi mai yawa.

T: Shin Monel 400 yana da sauƙin walda?

A: Eh. Ana iya walda Monel 400 ta amfani da TIG, MIG, walda mai juriya, da sauran hanyoyin aiki na yau da kullun. Ana ba da shawarar haɗa ƙarfe mai cike AWS A5.14 ERNiCu-7. Ba a buƙatar dumamawa gaba ɗaya, kuma ba lallai ba ne a yi maganin zafi bayan walda don yawancin aikace-aikace.

T: Menene matsakaicin zafin aiki na Monel 400?

A: Don aikace-aikacen bazara: har zuwa 260°C (500°F). Don sabis na gabaɗaya: har zuwa 500°F tare da juriya ga iskar shaka. Monel 400 yana kiyaye kyawawan halaye na injiniya daga yanayin zafi mai sanyi (-184°C) zuwa 260°C.

T: Menene daidai da Monel 400 na kasar Sin?

A: Ma'aunin da ya yi daidai da na kasar Sin shine NS111 (耐蚀合金). Haka kuma ana yawan ambatonsa ta hanyar sanya masa suna N04400 na UNS da lambar Werkstoff 2.4360.

T: Waɗanne fom ɗin samfura ne ake samu don Monel 400?

A: Womic Steel yana samar da Monel 400 a cikin bututu mara sulke, bututun da aka haɗa da welded, sandar ƙarfe, farantin ƙarfe, na'urar ƙarfe, tsiri, flanges, kayan haɗin bututu, kayan ƙira, waya, maɓuɓɓugan ruwa, da bawuloli. Cikakken bayanin samfurin da kewayon girmansa an jera su a cikin sashin wadatar samfurin.

T: Shin Monel 400 ya dace da amfani da tsami?

A: Eh. Monel 400 ya cancanci NACE MR0175 / ISO 15156 don aikace-aikacen sabis na tsami a masana'antar mai da iskar gas, yana tsayayya da fashewar damuwa ta sulfide da fashewar hydrogen da ke haifar da shi a cikin muhallin da ke ɗauke da H₂S.

Tuntuɓi Womic Steel

Yanar Gizo: www.womicsteel.com

Imel: sales@womicsteel.com

Waya / WhatsApp / WeChat:

Victor: +86 15575100681

Jack: +86 18390957568

Womic Steel – Abokin hulɗarka mai aminci ga bututun Monel 400 (UNS N04400) mara shinge, bututun da aka haɗa da walda, sandar ƙarfe, farantin ƙarfe, na'urar ƙarfe, flanges, kayan aiki, kayan ado, maɓuɓɓugan ruwa, da bawuloli don injiniyan ruwa, sarrafa sinadarai, hidimar mai da iskar gas, da aikace-aikacen sararin samaniya a duk duniya. Cikakken bin diddigin bayanai, takardar shaidar ƙungiyar rarrabuwa, bin ƙa'idodin NACE MR0175, da takaddun EN 10204 Type 3.1/3.2 suna nan.

  • Na baya:
  • Na gaba:

    • Kayayyaki Masu Alaƙa

    Yi Tambaya Yanzu