Incoloy 825 (UNS N08825) – Alloy na Nickel-Iron-Chromium tare da Daidaita Titanium don Sabis na Acid da Tsami

Takaitaccen Bayani:

Incoloy 825 (UNS N08825 /W.Nr. 2.4858 / NS142) wani ƙarfe ne na nickel-iron-chromium tare da daidaita titanium, wanda aka ƙera musamman don juriya ga ragewa da kuma oxidizing acid. Womic Steel yana samar da Incoloy 825 a cikin nau'ikan samfura da yawa ciki har da bututu mara shinge, bututun walda, sandar ƙarfe, farantin ƙarfe, coil na ƙarfe, tsiri, flanges, kayan haɗi, forgings, waya, maɓuɓɓugan ruwa, da bawuloli don sarrafa sinadarai, mai da iskar gas, samar da wutar lantarki ta nukiliya, da aikace-aikacen ruwa.


Cikakken Bayani game da Samfurin

Alamun Samfura

Bayanin Samfuri

An kuma san wannan ƙarfe da sunayen kasuwanci kamar Incoloy 825®, Nickelvac® 825, Nicrofer 4241®, da kuma NS142 na cikin gida. An ƙera Incoloy 825 don samar da juriya mai kyau ga muhallin sulfuric, phosphoric, da nitric acid yayin da ake kiyaye kyawawan halayen injiniya daga yanayin zafi mai zafi har zuwa 538°C (1000°F). Ƙarin titanium (0.6-1.2%) yana ba da daidaito akan tsatsa tsakanin granular, wanda hakan ya sa ya dace da ginin walda ba tare da damuwa game da hankali ba.

Muhimman halaye sun haɗa da:

  • Yana da kyau a jure wa sinadarin sulfuric, phosphoric, da nitric acid
  • Kyakkyawan juriya ga tsatsa da kuma tsatsa a cikin rami(PREN ~36)
  • Juriya ga tsagewar da ke haifar da tsagewar da chloride ke haifarwa
  • Daidaita Titaniumyana hana tsatsa tsakanin granular
  • Kyakkyawan halayen injiniyadaga cryogenic zuwa 538°C
  • Mai bin ƙa'idodin sabis mai tsami(NACE MR0175 / ISO 15156)
  • Kyakkyawan iya aiki da waldata amfani da hanyoyin da aka saba

Sinadarin Sinadarai

Sinadarin Abun ciki (%) Matsayin
Nickel (Ni) 38.0 – 46.0 Tushen abu, yana ba da juriya ga SCC
Chromium (Cr) 19.5 – 23.5 Juriyar iskar oxygen, juriyar tsatsa
Baƙin ƙarfe (Fe) Ma'auni (≥22.0) Sinadarin tushe mai inganci
Molybdenum (Mo) 2.5 – 3.5 Juriyar tsatsa da kuma tsatsa a cikin rami
Titanium (Ti) 0.6 – 1.2 Daidaitawa akan tsatsa tsakanin granular
Tagulla (Cu) 1.5 – 3.0 Juriya ga sulfuric da phosphoric acid
Aluminum (Al) ≤ 0.20 Deoxidizer, ƙaramin ƙarfafawa
Carbon (C) ≤ 0.05 Ana sarrafa shi don guje wa faɗakarwa
Manganese (Mn) ≤ 1.00 Mai cire sinadarin sinadarai (Deoxidizer)
Silikon (Si) ≤ 0.50 Mai cire sinadarin sinadarai (Deoxidizer)
Sulfur (S) ≤ 0.030 An sarrafa shi don sauƙin aiki mai zafi

Kayayyakin Inji

Sifofin Zafin Ɗaki (An rufe shi)

Kadara Bukatar ASTM An Cimma Nau'in da Aka Saba
Ƙarfin Taurin Kai ≥ 586 MPa (85 ksi) 586 – 724 MPa
Ƙarfin Yawa (Kashi 0.2% na rangwame) ≥ 338 MPa (49 ksi) 338 – 380 MPa
Ƙarawa ≥ 45% 45 – 55%
Tauri 135 – 165 HRB 140 – 160 HRB
Yawan yawa 8.14 g/cm³  
Narkewar Nisa 1350 – 1400°C  
Matsakaicin wutar lantarki a 20°C 11.1 W/m·K  
Ma'aunin Faɗaɗawar Zafi (20-100°C) 13.9 × 10⁻⁶/°C  
Modulus mai laushi 196 GPA  
Na'urar Magnetic Perfusion 1.005 (ba maganadisu ba)  

Abubuwan Yanayin bazara

Kadara darajar
Ƙarfin Taurin Kai ≥ 1,035 MPa (150 ksi)
Zafin Aiki Har zuwa 260°C (500°F)

Muhimman Fa'idodin Incoloy 825

Mafi Girman Juriyar Acid– Incoloy 825 yana ba da juriya mai kyau ga acid sulfuric, phosphoric, da nitric a cikin kewayon taro da zafin jiki mai yawa. Haɗin nickel, chromium, molybdenum, da jan ƙarfe yana ƙirƙirar abu wanda ke tsayayya da yanayin ragewa da kuma oxidizing acid. A cikin acid sulfuric har zuwa kashi 40% na taro a 100°C, ƙimar tsatsa ba ta wuce 0.5 mm/shekara ba.

Juriyar Tsatsa da Tsatsa a Kusurwoyi– Yawan sinadarin molybdenum (2.5-3.5%) yana ba da kyakkyawan juriya ga tsatsa da tsatsa a cikin mahalli mai ɗauke da chloride. Ƙimar PREN ta kusan 36 tana tabbatar da ingantaccen aiki a cikin ruwan teku da magudanan ruwa masu wadataccen chloride inda ƙarfe mai nauyin lita 316 na bakin ƙarfe zai lalace.

Juriyar Tsatsa Mai Tsatsa– Babban sinadarin nickel (38-46%) yana ba da juriya ga tsagewar da ke haifar da damuwa ta hanyar chloride. Incoloy 825 kusan ba shi da kariya daga SCC a cikin ruwan teku, feshin gishiri, da muhallin da ke ɗauke da chloride inda ƙarfe 304/316 na bakin ƙarfe ke lalacewa akai-akai.

Daidaita Titanium– Ƙarin titanium (0.6-1.2%) yana daidaita ƙarfen da ke kan tsatsa tsakanin granular. Ta hanyar samar da tsatsauran TiC da TiN, titanium yana hana samuwar chromium carbide a iyakokin hatsi yayin walda, yana tabbatar da juriyar tsatsa a yankin da zafi ya shafa.

Kyakkyawan Weldability– Ana iya walda Incoloy 825 ta amfani da TIG, MIG, walda mai juriya, da sauran hanyoyin aiki na yau da kullun. Ana ba da shawarar haɗa ƙarfe mai cika ERNiFeCr-1 (AWS A5.14) don aikace-aikacen da ke buƙatar sinadarai iri ɗaya. Ba a buƙatar dumamawa gaba ɗaya, kuma ba lallai ba ne a yi maganin zafi bayan walda ga yawancin aikace-aikacen.

Kyakkyawan Kayayyakin Inji– Gilashin yana kiyaye kyawawan halaye na injiniya daga yanayin zafi mai sanyi zuwa -184°C har zuwa 538°C (1000°F). Yin aiki da sanyi yana ƙara ƙarfi sosai (har zuwa 1,035 MPa tensile) yayin da yake kiyaye isasshen iska.

Dokokin NACE MR0175 / ISO 15156– Incoloy 825 ya cancanci amfani da man fetur a masana'antar mai da iskar gas, yana tsayayya da fashewar damuwa ta sulfide (SSC) da fashewar hydrogen (HIC) a cikin muhallin da ke ɗauke da H₂S.

Samfurin da ake samu daga Womic Steel

Bututu Mara Sumul & Bututu Mara Sumul

  • Diamita na Waje:6mm - 300mm
  • Kauri a Bango:1mm-30mm
  • Tsawon:Har zuwa mita 12
  • Ma'auni:ASTM B423, ASTM B829, ASME SB-423
  • Aikace-aikace:Bututun musayar zafi, bututun sarrafawa, tsarin sarrafa acid
  • Kalmomi Masu Mahimmanci:Bututun Incoloy 825 mara sumul, bututun UNS N08825, bututun 2.4858, bututun ƙarfe mai sumul 825

Bututun da aka haɗa

  • Diamita na Waje:50mm - 1200mm
  • Kauri a Bango:1.0mm – 25mm
  • Ma'auni:ASTM B704, ASTM B705, ASME SB-704
  • Aikace-aikace:Babban bututun tsari mai diamita, harsashin musayar zafi
  • Kalmomi Masu Mahimmanci:Bututun da aka haɗa da Incoloy 825, bututun ƙarfe mai ƙarfe 825 ERW

Sanda na Karfe (Zagaye, Murabba'i, Faɗi, Hex)

  • Diamita:6mm - 300mm
  • Fuskar sama:An yi birgima da zafi, Mai haske (an zana shi da sanyi), Ƙasa, An juya
  • Ma'auni:ASTM B425, ASME SB-425
  • Aikace-aikace:Tushen bawul, maƙallan, shafts, famfo, kayan injin
  • Kalmomi Masu Mahimmanci:Incoloy 825 mai zagaye sandar, kayan mashaya na UNS N08825, sandar gami da nickel

Farantin Karfe & Takarda

  • Kauri:1mm-80mm
  • Faɗi:Har zuwa 2500mm
  • Ma'auni:ASTM B424, ASME SB-424
  • Aikace-aikace:Bakin kwale-kwalen jirgi, faranti na musayar zafi, kayan aikin gini, guraben flange
  • Kalmomi Masu Mahimmanci:Farantin Incoloy 825, takardar ƙarfe 825, farantin N08825

Karfe nada & tsiri

  • Kauri:0.5mm – 6.0mm
  • Faɗi:10mm - 1500mm
  • Ma'auni:ASTM B424
  • Aikace-aikace:An samar da kayan haɗin gwiwa, bellows, haɗin gwiwa na faɗaɗawa, stampings
  • Kalmomi Masu Mahimmanci:Na'urar Incoloy 825, tsiri mai ƙarfe na nickel

Kayan Aiki na Flanges & Bututu

  • Nau'i:Wuyar Walda, Zamewa, Makaho, Walda ta Socket, Zare, Haɗin Cinya
  • Girman:1/2" – 48"
  • Matsayin Matsi:Aji na 150 - Aji na 2500
  • Ma'auni:ASTM B366, ASME SB-366, ASME B16.5, ASME B16.47
  • Kayan Aiki:Gilashin hannu, Tees, Reducers, Huluna, Ƙarfin Takalma, Haɗin Kai
  • Kalmomi Masu Mahimmanci:Flanges na Incoloy 825, kayan haɗin bututu na ƙarfe 825, flanges na wuyan walda na UNS N08825

Ƙirƙira

  • Nau'i:Zobba, faifan faifai, shafts, jikin bawul, sassan famfo, siffofi na musamman
  • Nauyi:Har zuwa 3,000kg a kowane yanki
  • Ma'auni:ASTM B564, ASME SB-564
  • Kalmomi Masu Mahimmanci:Incoloy 825 forging, gami zobe 825, tubalan ƙirƙira

Bawuloli na Incoloy 825

  • Nau'i:Bawuloli na ƙwallon ƙafa, bawuloli na ƙofar shiga, bawuloli na duniya, Duba bawuloli, bawuloli na toshewa
  • Girman:1/2" – 24"
  • Matsayin Matsi:Aji na 150 - Aji na 2500
  • Yanayin Zafin Jiki:-184°C zuwa +538°C
  • Ka'idojin Zane:API 608, API 6D, BS 6364, ASME B16.34
  • Wurin zama:Mai tauri, PCTFE (mai ban tsoro), RPTFE, PEEK
  • Aiki:Manual, Pneumatic, Electric
  • Aikace-aikace:Sabis na sinadarin sulfuric, masana'antun sinadarai, sabis na mai da iskar gas mai tsami
  • Kalmomi Masu Mahimmanci:Bawul ɗin ƙwallo na Incoloy 825, bawul ɗin ƙofar ƙarfe na ƙarfe na 825, bawul ɗin ƙarfe na nickel

Waya & Maɓuɓɓugan Ruwa

  • Diamita na Waya:0.5mm – 12mm
  • Maɓuɓɓugan ruwa:Ma'aikatar bazara ta musamman
  • Ma'auni:ASTM B425
  • Kalmomi Masu Mahimmanci:Wayar Incoloy 825, maɓuɓɓugan ƙarfe na ƙarfe 825, wayar ƙarfe na nickel

Aikace-aikacen Incoloy 825

Sarrafa Sinadarai– Ana amfani da Incoloy 825 sosai a cikin shuke-shuken sulfuric acid, phosphoric acid, da nitric acid. Aikace-aikacen sun haɗa da masu musayar zafi, ginshiƙan cirewa, tankunan haɗawa, tsarin bututu, famfo, da bawuloli waɗanda ke sarrafa kwararar acid mai lalata. Abubuwan da ke cikin ƙarfen suna ba da juriya ga sulfuric acid a cikin kewayon taro mai faɗi.

Mai da Iskar Gas– An ƙayyade Incoloy 825 don kayan aikin samar da tsami a fannin samar da mai da iskar gas, gami da bututun ruwa na ƙasa, kayan aikin rijiyoyin ruwa, bishiyoyin ƙarƙashin teku, hanyoyin kwarara, da kuma hanyoyin samar da kayayyaki. Bin ƙa'idodin NACE MR0175 / ISO 15156 yana tabbatar da ingantaccen aiki a cikin muhallin da ke ɗauke da H₂S. Haka kuma ana amfani da ƙarfe don layukan allurar sinadarai da kayan aikin dandamali na ƙasashen waje.

Samar da Wutar Lantarki ta Nukiliya– Ana amfani da Incoloy 825 a wuraren sake sarrafa man fetur na nukiliya, tsarin adana man fetur da aka kashe, da kuma wuraren sarrafa sharar rediyoaktif. Juriyarsa ga nitric acid da radiation ya sa ya dace da waɗannan aikace-aikacen masu wahala.

Injiniyan Ruwa– Ana amfani da wannan ƙarfe a cikin bututun ruwa na teku, kayan aikin tace gishiri, da kuma sassan dandamalin ruwa. Juriyarsa ga tsatsa da tsatsa a cikin ruwan teku ya sa ya dace da aikace-aikacen teku inda ƙarfe mai nauyin lita 316 bai isa ba.

Kula da Gurɓatawa– Ana amfani da Incoloy 825 a tsarin rage yawan iskar gas (FGD), wuraren ƙona shara, da kuma wuraren sarrafa shara masu guba. Juriyar iskar acid da gurɓataccen iskar gas yana tabbatar da tsawon rai.

Ma'auni & Bayani dalla-dalla

Fom ɗin Samfuri ASTM Standard Ma'aunin ASME
Bututu/Bututu Mara Sumul ASTM B423, ASTM B829 ASME SB-423, SB-829
Bututun da aka haɗa ASTM B704, ASTM B705 ASME SB-704, SB-705
Sandar/Sanda ASTM B425 ASME SB-425
Faranti/Takarda/Teri ASTM B424 ASME SB-424
Ƙirƙira ASTM B564 ASME SB-564
Kayan aiki ASTM B366 ASME SB-366
Naɗin UNS N08825
Lambar Aiki 2.4858
Naɗin DIN NiCr21Mo
Daidaiton Sinanci NS142

Tambayoyin da Ake Yawan Yi

T: Me yasa Incoloy 825 shine kayan da aka fi so don hidimar sinadarin sulfuric acid?

A: Haɗin nickel, chromium, molybdenum, da jan ƙarfe na Incoloy 825 yana ba da juriya mai kyau ga sulfuric acid a cikin kewayon taro da zafin jiki mai yawa. Ƙarin jan ƙarfe (1.5-3.0%) yana da tasiri musamman wajen inganta juriyar tsatsa wajen rage yanayin acid.

T: Menene bambanci tsakanin Incoloy 825 da Inconel 625?

A: Incoloy 825 ya ƙunshi jan ƙarfe (1.5-3.0%) don juriyar sulfuric acid kuma ya fi araha. Inconel 625 ya ƙunshi mafi girman molybdenum (8-10%) da niobium don juriyar rami a cikin ruwan teku. Zaɓi 825 don sabis na acid; zaɓi 625 don yanayin ruwa da mai yawan chloride.

T: Shin Incoloy 825 ya dace da amfani da tsami?

A: Eh. Incoloy 825 ya cancanci NACE MR0175 / ISO 15156 don aikace-aikacen sabis na tsami a masana'antar mai da iskar gas, yana tsayayya da fashewar damuwa ta sulfide da fashewar hydrogen da ke haifar da shi a cikin muhallin da ke ɗauke da H₂S.

T: Shin Incoloy 825 za a iya haɗa shi da sauƙi?

A: Eh. Ana iya walda Incoloy 825 ta amfani da TIG, MIG, walda mai juriya, da sauran hanyoyin aiki na yau da kullun. Ana ba da shawarar haɗa ƙarfe mai cika ERNiFeCr-1 (AWS A5.14). Ba a buƙatar dumamawa gaba ɗaya, kuma ba lallai ba ne a yi maganin zafi bayan walda don yawancin aikace-aikace.

T: Menene matsakaicin zafin sabis na Incoloy 825?

A: Don juriya ga tsatsa: ci gaba da aiki har zuwa 538°C (1000°F). Don aikace-aikacen bazara: har zuwa 260°C (500°F). Gilashin yana kiyaye kyawawan kaddarorin injiniya daga yanayin zafi mai zafi (-184°C) zuwa 538°C.

T: Menene daidai da Incoloy 825 na kasar Sin?

A: Ma'aunin da ya yi daidai da na kasar Sin shine NS142 (耐蚀合金). Haka kuma ana ambatonsa ta hanyar sanya masa suna N08825 na UNS da lambar Werkstoff 2.4858.

T: Waɗanne nau'ikan samfura ne ake samu don Incoloy 825?

A: Womic Steel tana samar da Incoloy 825 a cikin bututu mara shinge, bututun da aka haɗa da welded, sandar ƙarfe, farantin ƙarfe, na'urar ƙarfe, tsiri, flanges, kayan haɗin bututu, kayan ƙira, waya, maɓuɓɓugan ruwa, da bawuloli. An jera cikakkun bayanai game da samfurin da girmansa a cikin sashin wadatar samfurin.

Tuntuɓi Womic Steel

Yanar Gizo: www.womicsteel.com

Imel: sales@womicsteel.com

Waya / WhatsApp / WeChat:

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Womic Steel – Abokin hulɗarka mai aminci ga Incoloy 825 (UNS N08825) bututu mara shinge, bututun da aka haɗa da welded, sandar ƙarfe, farantin ƙarfe, na'urar ƙarfe, flanges, kayan aiki, forgings, springs, da bawuloli don sarrafa sinadarai, sabis na mai da iskar gas, makamashin nukiliya, da aikace-aikacen ruwa a duk duniya. Cikakken bin diddigin bayanai, takardar shaidar ƙungiyar rarrabuwa, bin ƙa'idodin NACE MR0175, da takaddun EN 10204 Type 3.1/3.2 suna nan.