Inconel 601 (UNS N06601) – Alloy na Nickel-Chromium tare da Aluminum don Juriyar Iskar Shaka

Takaitaccen Bayani:

Inconel 601 (UNS N06601 /W.Nr. 2.4851 / NS313 / GH3600) wani ƙarfe ne mai ƙarfi wanda aka ƙera musamman don juriya ga iskar shaka mai zafi har zuwa 1204°C (2200°F). Womic Steel yana samar da Inconel 601 a cikin nau'ikan samfura da yawa ciki har da bututu mara sumul, bututun walda, sandar ƙarfe, farantin ƙarfe, na'urar ƙarfe, tsiri, flanges, kayan haɗi, forgings, waya, da bawuloli don maganin zafi, sarrafa sinadarai na petrochemical, ƙera tanderu, sararin samaniya, da aikace-aikacen samar da wutar lantarki.


Cikakken Bayani game da Samfurin

Alamun Samfura

Bayanin Samfuri

An ƙera wannan ƙarfe a cikin shekarun 1960 a matsayin ingantaccen sigar Inconel 600, tare da ƙarin aluminum (1.0-1.7%) don haɓaka juriyar iskar shaka ta hanyar samar da sikelin oxide mai kariya daga Al₂O₃. Wannan yana ba da juriyar iskar shaka sosai idan aka kwatanta da Inconel 600 a yanayin zafi sama da 1000°C. A yau, Inconel 601 shine kayan da aka fi so don abubuwan da ke cikin tanda na masana'antu, bututun mai haske, masu gyara man fetur, da tsarin fitar da hayaki na motoci waɗanda ke buƙatar ingantaccen aiki a ƙarƙashin yanayin zafi mai tsanani da iskar shaka.

Menene Inconel 601?

Inconel 601 wani ƙarfe ne na nickel-chromium-aluminum wanda ke da sinadarin carbon mai sarrafawa wanda ke ba da ƙarfin zafi mai yawa da juriya ga iskar shaka. Ba kamar Inconel 600 ba, wanda ya dogara ne kawai akan Cr₂O₃ don kariyar iskar shaka, Inconel 601 yana haɓaka wani Layer mai mannewa mai tauri na Cr₂O₃ da Al₂O₃. Wannan sikelin oxide mai dual yana ba da juriya ta musamman ga scaling da spalling, koda a ƙarƙashin yanayi mai tsanani na yanayin zafi, carbonizing, da oxidizing yanayi.

Ƙarin aluminum yana inganta juriya ga iskar shaka a yanayin zafi sama da 1000°C (1830°F), wanda hakan ya sa ya dace da aiki har zuwa 1204°C (2200°F). Gilashin yana kiyaye ingancin tsarinsa ta hanyar zagayowar zafi da yawa ba tare da asarar kayan da ke haifar da iskar shaka ba, yana samar da tsawon rai fiye da ƙarfe masu jure zafi sau 2-4 a aikace-aikace da yawa.

Muhimman halaye sun haɗa da:

  • Mafi kyawun juriya ga iskar shakahar zuwa 1204°C (2200°F) tare da kyakkyawan juriya ga ƙiba da bugun jini
  • Juriya mai kyau ga carburetiona cikin yanayin zafi mai yawan carbon
  • Kyakkyawan juriya ga zagayowar zafida gajiyar zafi
  • Kyakkyawan ƙarfin fashewa mai zafi mai zafihar zuwa 1038°C
  • Kyakkyawan juriya ga yanayin da ke ɗauke da sulfur
  • Kyakkyawan sauƙin walda da kuma iya ƙera

Sinadarin Sinadarai

Sinadarin Abun ciki (%) Matsayin
Nickel (Ni) 58.0 – 63.0 Tushe abu, yana ba da juriya ga lalata da iskar shaka
Chromium (Cr) 21.0 – 25.0 Yana samar da sikelin oxide na Cr₂O₃, yana ba da juriya ga iskar shaka
Aluminum (Al) 1.0 – 1.7 Yana samar da sikelin Al₂O₃, yana ƙara juriya ga iskar shaka kuma yana hana ɗigon ruwa
Baƙin ƙarfe (Fe) Daidaito Daidaita farashi kuma yana inganta watsawar zafi
Manganese (Mn) ≤ 1.0 Deoxidizer, yana inganta aikin zafi
Carbon (C) ≤ 0.10 An sarrafa shi don inganta ƙarfin rarrafe da iya aiki
Silikon (Si) ≤ 0.50 Deoxidizer, yana inganta juriya ga iskar oxygen
Tagulla (Cu) ≤ 0.50 Sauran abu
Sulfur (S) ≤ 0.015 An tsara shi sosai don guje wa gajeriyar zafi

Kayayyakin Inji

Kadara Yanayin Annealed Sanyi Jawo
Ƙarfin Taurin Kai 585 - 650 MPa (85 - 94 ksi) 800 – 950 MPa
Ƙarfin Yawa (Kashi 0.2% na rangwame) ≥ 205 MPa (30 ksi) ≥ 350 MPa
Ƙarawa ≥ 30% ≥ 8%
Tauri 150 – 220 HB
Yawan yawa 8.11 g/cm³
Narkewar Nisa 1360 – 1411°C
Tsarin kwararar zafi 11.2 W/m·K a 20°C
Ma'aunin Faɗaɗawar Zafi (20-100°C) 12.0 × 10⁻⁶/°C
Modulus mai laushi 206 GPA
Matsakaicin Yanayin Aiki (Oxidation) 1204°C (2200°F)
Matsakaicin Yanayin Aiki (Tsarin Gine-gine) 1038°C (1900°F)

Muhimman Fa'idodi na Inconel 601

Mafi Girman Juriyar Iskar Shaka– Inconel 601 yana haɓaka wani Layer na oxide mai mannewa sosai na Cr₂O₃ da Al₂O₃ wanda ke ba da kariya ta musamman har zuwa 1204°C (2200°F). Wannan sikelin oxide mai dual yana da ƙarfi sosai kuma yana jure wa iska fiye da sikelin Cr₂O₃ da aka samar akan Inconel 600, wanda hakan ya sa ya dace da aikace-aikacen hawan zafi mai tsanani. Ko da bayan tsawaita amfani da shi a 1200°C, Layer na oxide yana ci gaba da mannewa kuma yana kare ƙarfen da ke ƙarƙashinsa.

Juriya Mai Kyau ga Carburization– A cikin muhalli mai wadataccen carbon (misali, tanderun ethylene mai fashewa, samar da baƙin carbon), Inconel 601 ya fi sauran ƙarfe masu tushen nickel ƙarfi. Ƙarin aluminum yana ƙirƙirar ma'aunin kariya wanda ke hana yaɗuwar carbon, yana hana ƙurar ƙarfe da kuma lalata shi.

Kyakkyawan Juriya ga gajiya ta thermal– Babban ƙarfin aiki da kwanciyar hankali na ƙarfen yana ba da kyakkyawan juriya ga gajiyar zafi da girgizar zafi. Abubuwan da aka yi amfani da su akai-akai a lokacin dumama da sanyaya (kamar bututun mai haske da na'urorin birgima na tanda) suna kiyaye amincinsu na tsawon lokaci fiye da madadin bakin ƙarfe.

Ƙarfin Rage-Rage Mai Kyau– Inconel 601 yana da ƙarfin gini mai amfani har zuwa 1038°C. Ƙarfin fashewa a 1000°C shine 25 MPa na tsawon sa'o'i 1000, wanda hakan ya sa ya dace da sassan tanderu masu ɗaukar kaya waɗanda ke aiki a yanayin zafi mai yawa.

Juriya ga Yanayi Mai ɗauke da Sulfur– Alloy ɗin yana aiki sosai a cikin yanayin iska mai ɗauke da sulfur, wanda hakan ya sa ya dace da amfani da konewa da ƙona sharar gida inda akwai mahaɗan sulfur.

Kyakkyawan Aiki da Weldability– Ana iya haɗa Inconel 601 cikin sauƙi ta amfani da hanyoyin walda na TIG, MIG, da juriya tare da ƙarfe mai cikawa. Ana iya yin aiki da zafi a 900-1200°C kuma ana yin aiki da sanyi ta amfani da dabarun yau da kullun.

Inconel 601 da Inconel 600: Kwatanta

Kadara Inconel 600 Inconel 601
Abubuwan da ke cikin Nickel ≥ 72% 58 – 63%
Abubuwan da ke cikin Chromium 14 – 17% 21 – 25%
Abubuwan da ke cikin aluminum Babu 1.0 – 1.7%
Juriyar Iskar Shaka Mafi kyawun zafin jiki har zuwa 1093°C Mafi kyau har zuwa 1204°C
Mannewa a Sikeli Mai kyau Madalla (Al₂O₃ + Cr₂O₃)
Juriyar Carburization Mai kyau Mafi Kyau
Juriyar Chloride SCC Fitaccen ɗan wasa Mai kyau
Iyakar Zafin Jiki 1093°C 1204°C
Ƙarfin Rarrafe Mai kyau Ya fi kyau a yanayin zafi mai yawa
Aikace-aikacen da aka Fi so Sarrafa sinadarai, makamashin nukiliya, muhallin chloride Tanderun wuta, masu gyara man fetur, iskar shaka mai zafi mai yawa

Lokacin da za a zaɓi Inconel 600:Aikace-aikace inda fashewar lalata chloride ke damun damuwa, makamashin nukiliya, sarrafa sinadarai tare da chlorides masu ƙarfi, da matsakaicin sabis na zafin jiki mai zafi har zuwa 1093°C inda yawan nickel ke da amfani.

Lokacin da za a zaɓi Inconel 601:Aikace-aikace da suka shafi matsanancin iskar shaka a yanayin zafi sama da 1093°C, zagayowar zafi, yanayin da ke ɗauke da sulfur, yanayin da ke ɗauke da carburizing, da abubuwan da ke cikin tanderu waɗanda ke buƙatar tsawon rai.

Maganin Zafi na Inconel 601

Inconel 601 ƙarfe ne mai ƙarfi wanda aka ƙarfafa shi da ƙarfi kuma baya amsawa ga maganin zafi mai taurarewa da ruwan sama. Maganin zafi na yau da kullun shine annealing na ruwa:

Daidaitaccen Maganin Rufewa:

  • Zafin jiki:1100 – 1200°C (2010 – 2190°F)
  • Lokacin Jikewa:Minti 10 - 20 (ya danganta da kauri)
  • Sanyaya:Kashe ruwa ko iskar da aka tilasta
  • Manufa:Narke carbide, tsaftace tsarin hatsi, cimma mafi kyawun juriya ga lalata

Rage Damuwa:

  • Zafin jiki:800 – 900°C (1470 – 1650°F)
  • Lokacin Jikewa:Awa 2 – 4
  • Sanyaya:Iska mai sanyi

Samfurin da ake samu daga Womic Steel

Bututu Mara Sumul & Bututu Mara Sumul

  • Diamita na Waje:6mm – 350mm (1/4" – 14")
  • Kauri a Bango:1mm – 40mm (Jadawalin 5S zuwa XXS)
  • Tsawon:Har zuwa mita 12
  • Ƙarshen Ƙarshe:Ƙarshen da aka sassaka, Ƙarshen da aka sassaka, Zare
  • Ma'auni:ASTM B167, ASME SB-167
  • Aikace-aikace:Bututun Radiant, bututun tanderu, bututun musayar zafi, bututun tsari, magudanar thermo
  • Kalmomi Masu Mahimmanci:Bututun Inconel 601 mara sumul, bututun 2.4851, bututun N06601, bututun ƙarfe mai zafi mai ƙarfi na nickel

Bututun da aka haɗa

  • Diamita na Waje:50mm – 1200mm (2" – 48")
  • Kauri a Bango:1.0mm – 30mm
  • Ma'auni:ASTM B517, ASTM B516
  • Aikace-aikace:Abubuwan da ke cikin babban tanderu, martani, bututun sarrafawa
  • Kalmomi Masu Mahimmanci:Bututun da aka haɗa da Inconel 601, babban bututun nickel, bututun tanderu

Sanda na Karfe (Zagaye, Murabba'i, Faɗi)

  • Diamita:6mm - 500mm
  • Fuskar sama:An yi birgima mai zafi, Mai haske, Ƙasa
  • Ma'auni:ASTM B166, AMS 5715
  • Aikace-aikace:Tushen bawul, maƙallan, shafts, na'urorin birgima na tanda, sanduna, kusoshi
  • Kalmomi Masu Mahimmanci:Sandar zagaye ta Inconel 601, sandar N06601, sandar gami ta nickel, sandar zafi mai zafi

Farantin Karfe & Takarda

  • Kauri:1mm-150mm
  • Faɗi:Har zuwa 2500mm
  • Ma'auni:ASTM B168, AMS 5870
  • Aikace-aikace:Farantin murhu na tanda, harsashin tasoshin ruwa, muffles, baffles, abubuwan da aka gyara
  • Kalmomi Masu Mahimmanci:Farantin Inconel 601, takardar Inconel 601, farantin gami na nickel

Karfe nada & tsiri

  • Kauri:0.5mm – 6.0mm
  • Faɗi:10mm - 1500mm
  • Ma'auni:ASTM B168
  • Aikace-aikace:Abubuwan da aka ƙera, haɗin gwiwa na faɗaɗawa, bellows, bututu mai bango mai sirara
  • Kalmomi Masu Mahimmanci:Na'urar Inconel 601, tsiri mai ƙarfe na nickel

Flanges & Kayan Aiki

  • Nau'i:Wuyan Walda, Zamewa, Makaho, Walda Socket, Zare
  • Girman:1/2" – 48"
  • Matsayin Matsi:Aji na 150 - Aji na 2500
  • Ma'auni:ASTM B564, ASME B16.5, ASME B16.47
  • Kalmomi Masu Mahimmanci:Flanges na Inconel 601, kayan haɗin ƙarfe na nickel

Ƙirƙira

  • Nau'i:Zobba, faifan faifai, na'urori masu juyawa, jikin bawul, shafts
  • Nauyi:Har zuwa 5,000kg
  • Ma'auni:ASTM B564, AMS 5715

Aikace-aikacen Inconel 601

Tanderun Masana'antu da Maganin Zafi– Inconel 601 ita ce ma'aunin masana'antu don bututun radiant, retorts, muffles, tires, kwanduna, na'urorin murɗa wutar lantarki, da faranti na murhu. Babban juriyarsa ga iskar shaka da kuma juriyar carbon yana ƙara tsawon rayuwar sassan sau 2-4 fiye da madadin bakin ƙarfe a aikace-aikacen maganin zafi tare da zagayowar zafi har zuwa 1150°C.

Sarrafa Man Fetur– Ana amfani da wannan ƙarfe sosai a cikin bututun tanderu masu fashewa na ethylene, masu gyara catalytic, bututun gyaran hydrogen, da kuma sassan masana'antar hada ammonia. Juriyarsa ga carbonization da iskar oxygen mai zafi mai yawa yana tabbatar da ingantaccen sabis a cikin mahimman aikace-aikacen petrochemical, wanda ke rage lokacin aiki da farashin maye gurbin sosai.

Samar da Wutar Lantarki– Ana amfani da Inconel 601 a cikin bututun dumama mai zafi, sassan tukunyar jirgi, hanyoyin canza turbine na gas, da kuma injinan samar da tururi mai dawo da zafi. Ƙarfin zafinsa mai yawa da juriyar iskar shaka sun sa ya dace da tashoshin wutar lantarki na zagayowar da ke aiki a yanayin zafi mai yawa.

Tashar Jiragen Sama da Motoci– Ana amfani da wannan ƙarfe a cikin ɗakunan konewa na injin jirgin sama, kayan aikin tsarin hayaƙi, gidajen turbocharger, filogi na hasken injin dizal, da tsarin hayaƙi na motoci. Ikonsa na jure wa yanayin zafi mai tsanani da iskar shaka ya sa ya dace da tsarin sake zagayowar iskar shaka da matatun barbashi na dizal.

Sarrafa Sinadarai– Ana amfani da Inconel 601 a cikin kayan aikin shukar nitric acid, ammonia oxidizers, da kuma reactors na sinadarai masu zafi. Juriyarsa ga nitric acid da tsatsa mai zafi ya sa ya dace da kera sinadarai na musamman.

Ƙona Muhalli da Sharar Gida– Ana amfani da wannan ƙarfe a masana'antun ƙona shara, tsarin rage iskar gas, da kayan aikin sarrafa gurɓata muhalli. Juriyarsa ga SO₂, HCl, da sauran iskar gas mai lalata muhalli yana tabbatar da tsawon rai a cikin aikace-aikacen muhalli mai tsauri.

Gilashi da Masana'antar Yumbu– Ana amfani da Inconel 601 a cikin kayan aikin murhu na gilashi, kayan daki na murhun yumbu, da kuma na'urorin layers. Damar sa ta zafi da juriya ga tsatsa ta gilashi sun sa ya dace da masana'antar gilashi da yumbu.

Ma'auni & Bayani dalla-dalla

Fom ɗin Samfuri ASTM Standard Ma'aunin ASME Tsarin AMS
Bututu/Bututu Mara Sumul ASTM B167 ASME SB-167
Bututun da aka haɗa ASTM B517, ASTM B516 ASME SB-517, SB-516
Sandar/Sanda ASTM B166 ASME SB-166 AMS 5715
Faranti/Takarda/Teri ASTM B168 ASME SB-168 AMS 5870
Ƙirƙira ASTM B564 ASME SB-564 AMS 5715
Kayan aiki ASTM B366 ASME SB-366
Naɗin UNS N06601
Lambar Aiki 2.4851
Naɗin DIN NiCr23Fe
Daidaiton Sinanci NS313 / GH3600

Tambayoyin da Ake Yawan Yi

T: Menene babban bambanci tsakanin Inconel 601 da Inconel 600?

A: Inconel 601 ya ƙunshi aluminum 1.0-1.7%, wanda ke samar da sikelin oxide mai kariya wanda ke ba da juriya ga iskar shaka har zuwa 1204°C. Inconel 600 ya dogara ne kawai akan sikelin Cr₂O₃ kuma an kimanta shi akan 1093°C. Inconel 601 shine zaɓin da aka fi so don yanayin iskar shaka mai zafi da kuma yanayin carbonizing mai tsanani.

T: Shin Inconel 601 yana da sauƙin walda?

A: Eh. Ana iya walda Inconel 601 ta amfani da hanyoyin walda na TIG, MIG, da juriya. Ana ba da shawarar haɗa ƙarfe mai cikawa (ERNiCr-3 ko ERNiCrFe-3). Ba a buƙatar dumamawa gaba ɗaya ba, kuma ba lallai ba ne a yi maganin zafi bayan walda don yawancin aikace-aikace.

T: Menene matsakaicin zafin jiki na ci gaba da sabis na Inconel 601?

A: Don juriya ga iskar shaka: ci gaba da aiki har zuwa 1204°C (2200°F). Don ƙarfin tsari: matsakaicin sabis ɗin da aka ba da shawarar ci gaba shine kusan 1038°C (1900°F). Yawon shakatawa na ɗan gajeren lokaci sama da 1200°C yana yiwuwa amma yana rage tsawon lokacin aiki.

T: Menene daidai da Inconel 601 na kasar Sin?

A: Makin Sinanci daidai daraja shine NS313 (耐蚀合金) da GH3600 (高温合金). Waɗannan maki sun dace da ma'aunin GB/T 15007 da GB/T 2882.

T: Waɗanne nau'ikan samfura ne ake samu don Inconel 601?

A: Womic Steel tana samar da Inconel 601 a cikin bututu mara shinge, bututun da aka haɗa da welded, sandar ƙarfe, farantin ƙarfe, na'urar ƙarfe, tsiri, flanges, kayan haɗin bututu, kayan ƙira, da bawuloli. An jera cikakkun bayanai game da samfurin da girmansa a cikin sashin wadatar samfurin.

Tuntuɓi Womic Steel

Yanar Gizo: www.womicsteel.com

Imel: sales@womicsteel.com

Waya / WhatsApp / WeChat:

Victor: +86 15575100681

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Womic Steel – Abokin hulɗarka mai aminci ga bututun Inconel 601 mara shinge, bututun walda, sandar ƙarfe, farantin ƙarfe, na'urar ƙarfe, flanges, kayan aiki, kayan ƙira, da bawuloli don tanderun masana'antu, maganin zafi, sarrafa sinadarai na petrochemical, samar da wutar lantarki, da aikace-aikacen da ke jure wa iskar shaka a duk duniya. Cikakken bin diddigin bayanai, takardar shaidar ƙungiyar rarrabuwa (CCS, ABS, BV, DNV, LR), da takaddun EN 10204 Type 3.1/3.2 suna nan.